Oil And Gas Corrosion Prevention

According to NACE (National Association of Corrosion Engineers), the total annual cost of corrosion in petroleum refining takes up $3.7 billion in the US alone. Corrosion control is always a challenge for the downstream industry, but as the quality of feedstock is declining due to refineries accepting more of the heavy and shale gas and oil resources that are more readily available today, refinery managers, petroleum and natural gas engineers are unprepared for the new set of corrosion problems that are showing up in their equipment and processing units. Oil and Gas Corrosion Prevention: From Surface Facilities to Refineries quickly gets the engineer and manager up to speed on the latest types of corrosion common for these lower grade crude oils and gases as well as the best prevention methods for all of the major sections of the refinery, especially desalting and sulfur recovery units, which are the most common problem areas for unconventional feedstocks. Also covering the unique midstream sections, or point of entry to the refinery, as well as the major critical refinery equipment, Oil and Gas Corrosion Prevention: From Surface Facilities to Refineries offers the perfect quick cross-reference for the oil and gas community. Gets engineers and managers up to speed on the latest types of corrosion common for lower grade crude oils and gases Provides the best prevention methods for all of the major sections of the refinery, especially desalting and sulfur recovery units Covers additional topics such as unique midstream sections, or point of entry to the refinery, as well as major critical refinery equipment

The advancement of methods and technologies in the oil and gas industries calls for new insight into the corrosion problems these industries face daily. With the application of more precise instruments and laboratory techniques as well as the development of new scientific paradigms, corrosion professionals are also witnessing a new era in the way d

The effect of corrosion in the oil industry leads to the failure of parts. This failure results in shutting down the plant to clean the facility. The annual cost of corrosion to the oil and gas industry in the United States alone is estimated at $27 billion (According to NACE International)—leading some to estimate the global annual cost to the oil and gas industry as exceeding $60 billion. In addition, corrosion commonly causes serious environmental problems, such as spills and releases. An essential resource for all those who are involved in the corrosion management of oil and gas infrastructure, Corrosion Control in the Oil and Gas Industry provides engineers and designers with the tools and methods to design and implement comprehensive corrosion-management programs for oil and gas infrastructures. The book addresses all segments of the industry, including production, transmission, storage, refining and distribution. Selects cost-effective methods to control corrosion Quantitatively measures and estimates corrosion rates Treats oil and gas infrastructures as systems in order to avoid the impacts that changes to one segment if a corrosion management program may have on others Provides a gateway to more than 1,000 industry best practices and international standards

With the oil and gas industry facing new challenges—deeper offshore installations, more unconventional oil and gas transporting through pipelines, and refinery equipment processing these opportunity feedstocks--new corrosion challenges are appearing, and the oil and gas industry’s infrastructure is only as good as the quality of protection provided and maintained. Essentials of Coating, Painting, and Linings for the Oil, Gas, and Petrochemical Industries is the first guide of its kind to directly deliver the necessary information to prevent and control corrosion for the components on the offshore rig, pipelines underground and petrochemical equipment. Written as a companion to Cathodic Corrosion Protection Systems, this must-have training tool supplies the oil and gas engineer, inspector and manager with the full picture of corrosion prevention methods specifically catered for oil and gas services. Packed with real world case studies, critical qualifications, inspection criteria, suggested procedure tests, and application methods, Essentials of Coating, Painting, and Linings for the Oil, Gas and Petrochemical Industries is a required straightforward reference for any oil and gas engineer and manager. Understand how to select, prime and apply the right coating system for various oil and gas equipment and pipelines – both upstream and downstream Train personnel with listed requirements, evaluation material and preparation guides, including important environmental compliance considerations Improve the quality of your equipment, refinery and pipeline with information on repair and rejection principles

Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, numerical simulations for cathodic protection of pipelines, and use of corrosion inhibitors in managing corrosion in underground pipelines. The methods described in part two for detecting corrosion in underground pipelines include: magnetic flux leakage, close interval potential surveys (CIS/CIPS), Pearson surveys, in-line inspection, and use of both electrochemical and optical probes. While the emphasis is on pipelines transporting fossil fuels, the concepts apply as well to metallic pipes for delivery of water and other liquids. Underground Pipeline Corrosion is a comprehensive resource for corrosion, materials, chemical, petroleum, and civil engineers constructing or managing both onshore and offshore pipeline assets; professionals in steel and coating companies; and academic researchers and professors with an interest in corrosion and pipeline engineering. Reviews the causes and considers the detection and prevention of corrosion to underground pipes Addresses a lack of current, readily available information on the subject Case studies demonstrate how corrosion is managed in the underground pipeline industry

Case Studies of Material Corrosion Prevention for Oil and Gas Valves delivers a critical reference for engineers and corrosion researchers. Packed with nearly 30 real-world case studies, this reference gives engineers standardized knowledge on how to maintain, select and prevent typical corrosion problems in a variety of oil and gas settings. Subsea, offshore, refineries and processing plants are all included, covering a variety of challenges such as chloride stress cracking, how to use Teflon powder to prevent cross contamination, and carbon dioxide corrosion. Organized for quick discovery, this book gives engineers a much-needed tool to safely protect their assets and the environment. Engineers working in oil and gas operations understand that corrosion is a costly expense that increases emissions and damages the environment, but many standards do not provide practical examples with solutions, leaving engineers to learn through experience. This resource provides comprehensive information on topics of interest. Provides solutions to common oil and gas corrosion valve failures with standard case studies Helps readers improve safety and reliability with the addition of references for further training Presents tactics on how to reduce environmental impact and use methods to prevent corrosion across offshore, subsea and refinery activities

This greatly updated and expanded third edition of Corrosion Control in Petroleum Production is written for non-experts who have the responsibility for corrosion management of subsurface, surface, and subsea equipment used for producing and processing oil and natural gas. It provides an overview and reference on the different corrosion threats, the methods for controlling corrosion, and the establishment of a management system based on risk and continuous improvement. The authors, Robert Franco and Tim Bieri, have distilled 80 years of personal experience--as well as the experience from multiple reviewers and contributors--into one comprehensive reference. Included are hundreds of photographs, figures, and tables to illustrate the practical aspects and essential theory of corrosion control and materials selection.

This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion fatigue occurring at refinery units. At last, fouling, corrosion and cleaning are discussed in this book.