Principles Of Modern Grinding Technology

The book is aimed at practitioners, engineers, researchers, students and teachers. The approach is direct, concise and authoritative. Progressing through each major element of the grinding system and then on to machine developments and process control, the reader becomes aware of all aspects of operation and design. Trends are described demonstrating key features. Coverage includes abrasives and super-abrasives, wheel design, dressing technology, machine accuracy and productivity, grinding machine design, high-speed grinding technology, cost optimization, ultra-precision grinding, process control developments, vibration control, coolants and fluid delivery. Trends in high precision and high speed grinding are explored Principles underlying improvements in machines and processes are explained Numerically worked examples give scale to essential process parameters Recent research findings and original contributions to knowledge are included A number of ultra-precision grinding machine developments are included

The latest information indicates that the United States now spends in excess of $150 billion annually to perform its metal removal tasks using conventional machining technology. That estimate is increased from $115 billion 5 years ago. It becomes clear that metal removal technology is a very important candidate for rigorous investigation looking toward improvement of productivity within the manufacturing system. To aid in that endeavor, an extensive program of research has developed within the industrial community with the express purpose of establishing a new scientific and applied base that will provide principles upon which new manufacturing decisions can be made. One of the metal removal techniques that has the potential for great economic advantages is high-rate metal removal with related technologies. This text is concerned with the field of grinding as a subset of the general field of high-rate metal removal. Related processes (not covered in this text) include such topics as turning, drilling, and milling. In the final evaluation, the correct decision in the determination of a grinding process must necessarily include an understanding of the other methods of metal removal. The term grinding, as used herein, includes polishing, buffing, lapping, and honing as well as conventional definition: "... removing either metallic or other materials by the use of a solid grinding wheel".

Principles of Modern Grinding Technology, Second Edition, provides insights into modern grinding technology based on the author’s 40 years of research and experience in the field. It provides a concise treatment of the principles involved and shows how grinding precision and quality of results can be improved and costs reduced. Every aspect of the grinding process--techniques, machines and machine design, process control, and productivity optimization aspects--come under the searchlight. The new edition is an extensive revision and expansion of the first edition covering all the latest developments, including center-less grinding and ultra-precision grinding. Analyses of factors that influence grinding behavior are provided and applications are presented assisted by numerical examples for illustration. The new edition of this well-proven reference is an indispensible source for technicians, engineers, researchers, teachers, and students who are involved with grinding processes. Well-proven source revised and expanded by undisputed authority in the field of grinding processes Coverage of the latest developments, such as ultra-precision grinding machine developments and trends in high-speed grinding Numerically worked examples give scale to essential process parameters The book as a whole and in particular the treatment of center-less grinding is considered to be unchallenged by other books

Presenting a comprehensive treatment of grinding theory and its practical utilization, this edition focuses on grinding as a machining process using bonded abrasive grinding wheels as the cutting medium. It provides a description of abrasives and bonded abrasive cutting tools.

This specialist edition features key innovations in the science and engineering of new grinding processes, abrasives, tools, machines, and systems for a range of important industrial applications. Topics written by invited, internationally recognized authors review the advances and present results of research over a range of well-known grinding processes. A significant introductory review chapter explores innovations to achieve high productivity and very high precision in grinding. The reviewed applications range from grinding systems for very large lenses and reflectors, through to medium size grinding machine processes, and down to grinding very small components used in MEMS . Early research chapters explore the influence of grinding wheel topography on surface integrity and wheel wear. A novel chapter on abrasive processes also addresses the finishing of parts produced by additive manufacturing through mass finishing. Materials to be ground range from conventional engineering steels to aerospace materials, ceramics, and composites. The research findings highlight important new results for avoiding material sub-surface damage. The papers compiled in this book include references to many source publications which will be found invaluable for further research, such as new features introduced into control systems to improve process efficiency. The papers also reflect significant improvements and research findings relating to many aspects of grinding processes, including machines, materials, abrasives, wheel preparation, coolants, lubricants, and fluid delivery. Finally, a definitive chapter summarizes the optimal settings for high precision and the achievement of centerless grinding stability.

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.