Advanced Gear Manufacturing And Finishing

Advanced Gear Manufacturing and Finishing offers detailed coverage of advanced manufacturing technologies used in the production of gears, including new methods such as spark erosion machining, abrasive water jet machining, additive layer manufacturing, laser shaping, and sustainable manufacturing of gears. The industry in this area is constantly producing new settings where gears must endure ever increasing stresses, strains, and temperatures. Advanced methods in manufacturing, finishing, and surface property enhancement have emerged in recent years to meet these challenges. This unique book takes a critical look at the state-of-the-art research into these new methods, and the latest improvements to classic technologies in both gear manufacturing and finishing. This book is essential reading for researchers and engineers working in the fields of powertrain manufacturing, gear technology, and advanced manufacturing technologies. Describes the machining systems, main components, and working procedures with the help of diagrams and photos. Demonstrates the mechanisms and capabilities of new methods. Shows improvements to a range of gear manufacturing and finishing technologies. Provides a critical review of recent research in a range of fields relevant to gear manufacturing technologies.

Advanced Machining and Finishing explains the background theory, working principles, technical specifications, and latest developments in a wide range of advanced machining and finishing techniques. The book includes valuable technical information, tables of data, and diagrams to assist machinists. Drawing on the work of experts in both academia and industry, coverage addresses theoretical developments as well as practical improvements from R&D. With over 25 important processes, from electro-chemical machining to nano-machining and magnetic field assisted finishing, this is the most complete guide to this subject available. This unique guide will allow readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This is part of a 4 volume set entitled Handbooks in Advanced Manufacturing, with the other 3 addressing Advanced Welding and Deforming, Additive Manufacturing and Surface Treatment, and Sustainable Manufacturing Processes. Provides the theory, operational parameters, and latest developments in over 25 different machining and finishing processes Addresses both traditional and non-traditional machining methods Introduces basic concepts in an introductory chapter, helping readers from a range of backgrounds to engage with the subject matter

Gears are the most frequently used mechanical component in many industrial applications. This book investigates various aspects of the use of abrasive flow finishing (AFF) to impart a quality finish on spur and bevel gears. It gives an overview of the AFF process and gears, a review of relevant past work, and considers the development of a machine for the two-way AFF process and fixtures for gear finishing. The book also provides a description of the parametric optimization of the AFF process and the laser texturing of gears to enhance the performance of the process. Readers of this text will realize that the AFF is a productive, flexible, economical, and sustainable process for gear finishing that can reduce the noise and vibration of gears through a reduction in microgeometry, functional testing parameters, and surface roughness.

Advances in Gear Design and Manufacture deals with gears, gear transmissions, and advanced methods of gear production.The book is focused on discussion of the latest discoveries and accomplishments in gear design and production, with chapters written by international experts in the field. Topics are aligned to meet the requirements of the modern scientific theory of gearing, providing readers precise knowledge and recommendations on how perfect gears and gear transmissions can be designed and produced, and how they work. It explains how gears and gear transmissions can be designed to reach high a “power-to-weight” ratio, and how to design and produce compact, high-capacity gearboxes.

This book covers various multiple-criteria decision making (mcdm) methods for modeling and optimization of advanced manufacturing processes (AMPs). Processes such as non-conventional machining, rapid prototyping, environmentally conscious machining and hybrid machining are finally put together in a single book. It highlights the research advances and discusses the published literature of the last 15 years in the field. Case studies of real life manufacturing situations are also discussed.

The urgent need to keep pace with the accelerating globalization of manufacturing in the 21st century has produced rapid advancements in technology, research and innovation. This book presents the proceedings of the 16th International Conference on Manufacturing Research incorporating the 33nd National Conference on Manufacturing Research (ICMR 2018), held in Skövde, Sweden, in September 2018. The aim of the conference is to create a friendly and inclusive environment, bringing together researchers, academics and industrialists with practical and theoretical knowledge to share and discuss emerging trends and new challenges. The book is divided into 12 parts, covering areas such as the manufacturing process; robots; product design and development; smart manufacturing; and lean, among others. Covering both cutting-edge research and recent industrial applications, the book will appeal to all those with an interest in recent advances in manufacturing technology.

In the automotive and aerospace industries, the need for strong yet light materials has given rise to extensive research into aluminum and magnesium alloys and formable titanium alloys. All of these are categorized as light weight materials. The distinguishing feature of light weight materials is that they are low density, but they have a wide range of properties and, as a result, a wide range of applications. This book provides researchers and students with an overview of the recent advancements in light weight material processing, manufacturing and characterization. It contains chapters by eminent researchers on topics associated with light weight materials, including on the current buzzword “composite materials”. First, this book describes the current status of light weight materials. Then, it studies applications of these materials, given that, as the densities vary, so do the applications, ranging from automobiles and aviation to bio-mechatronics. This book will therefore serve as an excellent guide to this field.

This book discusses comprehensively the advanced manufacturing processes, including illustrative examples of the processes, mathematical modeling, and the need to optimize associated parameter problems. In addition, it describes in detail the cohort intelligence methodology and its variants along with illustrations, to help readers gain a better understanding of the framework. The theoretical and statistical rigor is validated by comparing the solutions with evolutionary algorithms, simulation annealing, response surface methodology, the firefly algorithm, and experimental work. Lastly, the book critically reviews several socio-inspired optimization methods.