Advanced Techniques For Surface Engineering

Today's shortages of resources make the search for wear and corrosion resistant materials one of the most important tasks of the next century. Since the surface of a material is the location where any interaction occurs, it is that there the hardest requirements on the material are imposed: to be wear resistant for tools and bearings; to be corrosion resistant for turbine blades and tubes in the petrochemical industry; to be antireflecting for solar cells; to be decorative for architectural panels and to combine several of these properties in other applications. Surface engineering is the general term that incorporates all the techniques by which a surface modification can be accomplished. These techniques include both coating and modification of the surface by ion implantation and laser beam melting. In recent years a continuously growing number of these techniques were developed to the extent that it became more and more difficult to maintain an overlook and to understand which of these highly differentiated techniques might be applied to resolve a given surface engineering problem. A similar development is also occuring for surface characterization techniques. This volume contains contributions from renowned scientists and engineers to the Eurocourse the aim of which was to inform about the various techniques and to give a comprehensive survey of the latest development on this subject.

In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.

Surface engineering is considered an important aspect in the reduction of friction and wear. This reference text discusses a wide range of surface engineering technologies along with applications in a comprehensive manner. The book describes various methods in surface engineering technology with a thorough explanation of various aspects of each process that comes under this domain. Apart from an enhanced explanation of the process and its attributes, this book also gives insight into the types of materials, applications, and optimization of surface engineering techniques. It discusses important topics including surface engineering of the functionality of graded materials, materials characterization, processing of biomaterials, design, surface modification technologies and process control, smart manufacturing, artificial intelligence, and machine learning applications. The book: discusses computational and simulation analyses for better selection of process parameters covers optimizations of processes with state-of-the-art technologies discusses applications of surface engineering in medical, agricultural, architecture engineering, and allied sectors covers processing techniques of biomaterials in surface engineering The text is useful for senior undergraduate, graduate students, and academic researchers working in diverse areas such as industrial and production engineering, mechanical engineering, materials science, and manufacturing science. It covers a hybrid process for surface modification, modeling techniques, and issues in surface engineering.

Surfaces are the bounding faces of solids. The interaction of component surface with the working environment results in wear and corrosion. Estimated loss due to wear and corrosion in the USA is around $500 billion. Engineered surfaces are the key to the reduction of losses due to wear and corrosion. There are surface engineering books on specific processes such as thermal spraying and vapor phase deposition or about specific heat sources such as plasma or laser. However, there are few, if any, covering the whole range of advanced surface engineering processes. Advanced Thermally Assisted Surface Engineering Processes has been structured to provide assistance and guidance to the engineers, researchers and students in choosing the right process from the galaxy of newer surface engineering techniques using advanced heat sources.

This book is intended to help engineers analyze service condition and potential mechanisms of surface degradation. This will enable engineers select suitable materials for improved service-life and performance of engineering components. The book comprises 7 chapters, and is well illustrated with schematics, photographs, microstructure, XRD patterns, EDAX mapping, and technical data tables. The book focuses on the influence of materials and methods of surface engineering on structure, properties, and wear-performance of engineering components. It begins with the need to study the subject of surface engineering, scope of surface engineering, and classification of techniques of surface engineering. The book covers conventional material system (steel, cast iron, stellite, WC-Co, PCDs, etc.) and new materials like multilayer structures, functionally gradient materials (FGMs), intermetallic barrier coatings, and thermal barrier coating. The book covers most conventional as well as advanced surface engineering techniques, such as burnishing, shot peening, flame and induction hardening, laser and electron beam hardening, plasma and TIG melting, carburizing, nitriding, cyaniding, boronizing, vanadizing, ion implantation, laser alloying, chemical vapor deposition, PE chemical vapor deposition, physical vapor deposition, weld overlays, laser cladding, hot dip galvanizing, hot dip lead tin coating, hot dip aluminizing, hot dip chromizing, electroplating, electroless plating (Ni-P and Ni-B), mechanical plating, roll bonding, explosive bonding, and hot isostatic. The book also includes an introductory chapter on friction-stir processing of aluminum and titanium alloys. Further, it discusses studies on structure, mechanical and wear properties of weld surfacing, flame spray coating, HVOF sprayed coating, laser cladding of ferrous metals, nickel and cobalt based alloys and their composites in as-sprayed and heat-treated conditions. The book provides a comprehensive overview of various destructive and nondestructive techniques used for characterization of engineered surfaces. The materials in the book will be useful to undergraduate and graduate students. In addition, the contents of this book can also be used for professional development courses for practicing engineers.

A concise review of the most up to date coatings and surface treatments, their applications, principles of operation, strengths and weaknesses.

Surface engineering includes many facets of materials science that help regulate the function, quality, and safety of products such as automotive, textile, and electronic materials. New technologies are developing to help enhance the surface performance. Surface Engineering Techniques and Applications: Research Advancements provides recent developments in surface engineering techniques and applications. It details scientific and technological results while also giving insight to current research, economic impact, and environmental concerns so that academics, practitioners, and professionals in the field, as well as students studying these areas, can deepen their understanding of new surface processes.

This book provides a clear and understandable text for users and developers of advanced engineered materials, particularly in the area of thin films, and addresses fundamentals of modifying the optical, electrical, photo-electric, triboligical, and corrosion resistance of solid surfaces and adding functionality to solids by engineering their surface, structure, and electronic, magnetic and optical structure. Thin film applications are emphasized. Through the inclusion of multiple clear examples of the technologies, how to use them,and the synthesis processes involved, the reader will gain a deep understanding of the purpose, goals, and methodology of surface engineering and engineered materials. Virtually every advance in thin film, energy, medical, tribological materials technologies has resulted from surface engineering and engineered materials. Surface engineering involves structures and compositions not found naturally in solids and is used to modify the surface properties of solids and involves application of thin film coatings, surface functionalization and activation, and plasma treatment. Engineered materials are the future of thin film technology. Engineered structures such as superlattices, nanolaminates, nanotubes, nanocomposites, smart materials, photonic bandgap materials, metamaterials, molecularly doped polymers and structured materials all have the capacity to expand and increase the functionality of thin films and coatings used in a variety of applications and provide new applications. New advanced deposition processes and hybrid processes are being used and developed to deposit advanced thin film materials and structures not possible with conventional techniques a decade ago. Properties can now be engineered into thin films that achieve performance not possible a decade ago.