Advancements In Biomass Feedstock Preprocessing Conversion Ready Feedstocks

The success of lignocellulosic biofuels and biochemical industries depends upon an economic and reliable supply of quality biomass. However, research and development efforts have historically focused on the utilization of agriculturally-derived, cellulosic feedstocks without consideration of their low energy density, high variations in physical and chemical characteristics and potential supply risks in terms of availability and affordability. This Research Topic will explore strategies that enable supply chain improvements in biomass quality and consistency through blending, preprocessing, diversity and landscape design for development of conversion-ready, lignocellulosic feedstocks for production of biofuels and bio-products. Biomass variability has proven a formidable challenge to the emerging biorefining industry, impeding continuous operation and reducing yields required for economical production of lignocellulosic biofuels at scale. Conventional supply systems lack the preprocessing capabilities necessary to ensure consistent biomass feedstocks with physical and chemical properties that are compatible with supply chain operations and conversion processes. Direct coupling of conventional feedstock supply systems with sophisticated conversion systems has reduced the operability of biorefining processes to less than 50%. As the bioeconomy grows, the inherent variability of biomass resources cannot be managed by passive means alone. As such, there is a need to fully recognize the magnitude of biomass variability and uncertainty, as well as the cost of failing to design feedstock supply systems that can mitigate biomass variability and uncertainty. A paradigm shift is needed, from biorefinery designs using raw, single-resource biomass, to advanced feedstock supply systems that harness diverse biomass resources to enable supply chain resilience and development of conversion-ready feedstocks. Blending and preprocessing (e.g., drying, sorting, sizing, fractionation, leaching, densification, etc.) can mitigate variable quality and performance in diverse resources when integrated with downstream conversion systems. Decoupling feedstock supply from biorefining provides an opportunity to manage supply risks and incorporate value-added upgrading to develop feedstocks with improved convertibility and/ or market fungibility. Conversion-ready feedstocks have undergone the required preprocessing to ensure compatibility with conversion and utilization prior to delivery at the biorefinery and represent lignocellulosic biomass with physical and chemical properties that are tailored to meet the requirements of industrially-relevant handling and conversion systems.

Engineering the physical, chemical, and energy properties of lignocellulosic biomass is important to produce high-quality consistent feedstocks with reduced variability for biofuels production. The emphasis of this book will be the beneficial impacts that mechanical, chemical, and thermal preprocessing methods can have on lignocellulosic biomass quality attributes or specifications for solid and liquid biofuels and biopower production technologies. "Preprocessing" refers to treatments that can occur at a distance from conversion and result in an intermediate with added value, with improved conversion performance and efficiency. This book explores the effects of mechanical, chemical, and thermal preprocessing methods on lignocellulosic biomass physical properties and chemical composition and their suitability for biofuels production. For example, biomass mechanical preprocessing methods like size reduction (which impacts the particle size and distribution) and densification (density and size and shape) are important for feedstocks to meet the quality requirements for both biochemical and thermochemical conversion methods like enzymatic conversion, gasification, and pyrolysis process. Thermal preprocessing methods like drying, deep drying, torrefaction, steam explosion, hydrothermal carbonization, and hydrothermal liquefaction effect feedstock's proximate, ultimate and energy property, making biomass suitable for both solid and liquid fuel production. Chemical preprocessing which includes washing, leaching, acid, alkali, and ammonia fiber explosion that can enable biochemical composition, such as modification of lignin and hemicellulose, and impacts the enzymatic conversion application for liquid fuels production. This book also explores the integration of these preprocessing technologies to achieve desired lignocellulosic biomass quality attributes for biofuels production.

The U.S. Department of Energy (DOE) and the U.S. Department of Agriculture (USDA) are both strongly committed to expanding the role of biomass as an energy source. In particular, they support biomass fuels and products as a way to reduce the need for oil and gas imports; to support the growth of agriculture, forestry, and rural economies; and to foster major new domestic industries-- biorefineries--making a variety of fuels, chemicals, and other products. As part of this effort, the Biomass R AND D Technical Advisory Committee, a panel established by the Congress to guide the future direction of federally funded biomass R AND D, envisioned a 30 percent replacement of the current U.S. petroleum consumption with biofuels by 2030. Biomass--all plant and plant-derived materials including animal manure, not just starch, sugar, oil crops already used for food and energy--has great potential to provide renewable energy for America s future. Biomass recently surpassed hydropower as the largest domestic source of renewable energy and currently provides over 3 percent of the total energy consumption in the United States. In addition to the many benefits common to renewable energy, biomass is particularly attractive because it is the only current renewable source of liquid transportation fuel. This, of course, makes it invaluable in reducing oil imports--one of our most pressing energy needs. A key question, however, is how large a role could biomass play in responding to the nation's energy demands. Assuming that economic and financial policies and advances in conversion technologies make biomass fuels and products more economically viable, could the biorefinery industry be large enough to have a significant impact on energy supply and oil imports? Any and all contributions are certainly needed, but would the biomass potential be sufficiently large to justify the necessary capital replacements in the fuels and automobile sectors?

This monograph discusses the various biomass feedstocks currently available for biofuels production, and mechanical preprocessing technologies to reduce the feedstock variability for biofuels applications. Variability in the properties of biomass—in terms of moisture, particle size distribution, and low-density—results in storage, transportation, handling, and feeding issues. Currently, biorefineries face serious particle bridging issues, uneven discharge, jamming of equipment, and transportation problems. These issues must be solved in order for smooth operations to be possible. Mechanical preprocessing technologies, such as size reduction, densification, and moisture management using drying and dewatering, can help to overcome these issues. Many densification systems exist that will assist in converting low-density biomass to a high-density commodity type feedstock. In 6 chapters, the impact of densification process variables, such as temperature, pressure, moisture, etc., on biomass particle agglomeration, the quality of the densified products, and the overall energy consumption of the process are discussed, as are the various compression models for powders that can be used for biomass particles agglomeration behavior and optimization of the densification process using statistical and evolutionary methods. The suitability of these densified products for biochemical and thermochemical conversion pathways is also discussed, as well as the various international standards (CEN and ISO) they must adhere to. The author has worked on biomass preprocessing at Idaho National Laboratory for the last ten years. He is the principal investigator for the U.S. Department of Energy Bioenergy Technologies Office-funded “Biomass Size Reduction and Densification” project. He has developed preprocessing technologies to reduce cost and improve quality. The author has published many papers and books focused on biomass preprocessing and pretreatments. Biomass process engineers and biorefinery managers can benefit from this book. Students in chemical, mechanical, biological, and environmental engineering can also use the book to understand preprocessing technologies, which greatly assist in improving the biomass critical material attributes. The book can help policymakers and energy systems planners to understand the biomass properties limitations and technologies to overcome the same.

Advances in Feedstock Conversion Technologies for Alternative Fuels and Bioproducts: New Technologies, Challenges and Opportunities highlights the novel applications of, and new methodologies for, the advancement of biological, biochemical, thermochemical and chemical conversion systems that are required for biofuels production. The book addresses the environmental impact of value added bio-products and agricultural modernization, along with the risk assessment of industrial scaling. The book also stresses the urgency in finding creative, efficient and sustainable solutions for environmentally conscious biofuels, while underlining pertinent technical, environmental, economic, regulatory and social issues. Users will find a basis for technology assessments, current research capability, progress, and advances, as well as the challenges associated with biofuels at an industrial scale, with insights towards forthcoming developments in the industry. Presents a thorough overview of new discoveries in biofuels research and the inherent challenges associated with scale-up Highlights the novel applications and advancements for biological, biochemical, thermochemical and chemical conversion systems that are required for biofuels production Evaluates risk management concerns, addressing the environmental impact of value added bio-products and agricultural modernization, and the risk assessment of industrial scaling

Second and Third Generation of Feedstocks: The Evolution of Biofuels presents a critical analysis of both the applications and potential of bioenergy production from second and third generation feedstocks. The book illustrates different aspects of the processes used for the production of biofuels, dealing specifically with second and third generation feedstocks from biomass and algae. The pretreatment of feedstocks and optimization of various forms of bioenergy are considered, along with the economic aspects of the various processes. In the last few years, industrial research efforts have focused on low cost, large-scale processing for lignocellulosic feedstocks originating from agricultural residues and municipal wastes for bioenergy production. This book shares an insight into the recent developments taking place in this industry, exploring transformation processes as well as biomass and algae conversions. Reviews existing lignocellulosic biomass feedstocks and their sources Includes processes for the conversion of various feedstocks to biofuels Discusses current research findings on second and third generation feedstocks Describes processes involved in the transformation of algal biomass into biofuels

Biofuels production is one of the most extensively studied fields in the energy sector that can provide an alternative energy source and bring the energy industry closer to sustainability. Biomass-based fuel production, or renewable fuels, are becoming increasingly important as a potential solution for man-made climate change, depleted oil reserves, and the dangers involved with hydraulic fracturing (or “fracking”). The price of oil will always be volatile and changeable, and, as long as industry and private citizens around the world need energy, there will be a need for alternative energy sources. The area known as “biofuels and biofeedstocks” is one of the most important and quickly growing pieces of the “energy pie.” But biofuels and biofeedstocks are constantly changing, and new processes are constantly being created, changed, and improved upon. The area is rapidly changing and always innovative. It is important, therefore, that books like the volumes in this series are published and the information widely disseminated to keep the industry informed of the state-of-the-art. This first volume in this groundbreaking new series is a collection of papers from some of the world’s foremost authorities on biofeedstocks and biofuels, covering biofeedstocks and how they are processed. It is a must-have for any engineer, scientist, technician, or student working in this area.