Advances In Material Forming

This book groups the main advances in material forming, considering different processes, both conventional and non-conventional. It focuses on polymers, composites and metals, which are analyzed from the state of the art. Special emphasis is devoted to the contributions of the European Scientific Association for Material Forming (ESAFORM) during the last decade and in particular the ones coming from its annual international conference.

This edited book contains extended research papers from AIMTDR 2014. This includes recent research work in the fields of friction stir welding, sheet forming, joining and forming, modeling and simulation, efficient prediction strategies, micro-manufacturing, sustainable and green manufacturing issues etc. This will prove useful to students, researchers and practitioners in the field of materials forming and manufacturing.

This comprehensive book offers a clear account of the theory and applications of advanced metal forming. It provides a detailed discussion of specific forming processes, such as deep drawing, rolling, bending extrusion and stamping. The author highlights recent developments of metal forming technologies and explains sound, new and powerful expert system techniques for solving advanced engineering problems in metal forming. In addition, the basics of expert systems, their importance and applications to metal forming processes, computer-aided analysis of metalworking processes, formability analysis, mathematical modeling and case studies of individual processes are presented.

This book contains the most relevant papers presented in the International Conference on Materials Forming, ESAFORM 2005. It gathers selected plenary and keynote papers presented in the conference, offering an up-to-date synthesis of the academic and industrial research in the fields of physical and numerical modeling of materials forming processes.

The intention of this book is to reveal and discuss some aspects of the metal fo- ing plasticity theory. The modern theory describes deformation of metallic bodies in cold and hot regimes under combined thermal and mechanical loadings. Th- mal and deformation fields appear in metal forming in various forms. A thermal field influences the material properties, modifies the extent of plastic zones, etc. and the deformation of metallic body induces changes in temperature distribution. The thermal effects in metal forming plasticity can be studied at two levels, - pending on whether uncoupled or coupled theories of thermo-plastic response have to be applied. A majority of metal forming processes can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the material constants and through the thermal dilatation. The description of thermo-plastic deformation in metal forming is c- ried out on the ground of thermodynamics.

Ultra fine-grained metals can show exceptional ductility, known as superplasticity, during sheet forming. The higher ductility of superplastic metals makes it possible to form large and complex components in a single operation without joints or rivets. The result is less waste, lower weight and manufacturing costs, high precision and lack of residual stress associated with welding which makes components ideal for aerospace, automotive and other applications. Superplastic forming of advanced metallic materials summarises key recent research on this important process. Part one reviews types of superplastic metals, standards for superplastic forming, processes and equipment. Part two discusses ways of modelling superplastic forming processes whilst the final part of the book considers applications, including superplastic forming of titanium, aluminium and magnesium alloys. With its distinguished editor and international team of contributors, Superplastic forming of advanced metallic materials is a valuable reference for metallurgists and engineers in such sectors as aerospace and automotive engineering. Note: The Publishers wish to point out an error in the authorship of Chapter 3 which was originally listed as: G. Bernhart, Clément Ader Institute, France. The correct authorship is: G Bernhart, P. Lours, T. Cutard, V. Velay, Ecole des Mines Albi, France and F. Nazaret, Aurock, France. The Publishers apologise to the authors for this error. Reviews types of superplastic metals and standards for superplastic forming Discusses the modelling of superplastic forming, including mathematical and finite element modelling Examines various applications, including superplastic forming of titanium, aluminiun and magnesium alloys

This book groups the main advances in material forming, considering different processes, both conventional and non-conventional. It focuses on polymers, composites and metals, which are analyzed from the state of the art. Special emphasis is devoted to the contributions of the European Scientific Association for Material Forming (ESAFORM) during the last decade and in particular the ones coming from its annual international conference.

The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.