Advances In Metal Forming

This comprehensive book offers a clear account of the theory and applications of advanced metal forming. It provides a detailed discussion of specific forming processes, such as deep drawing, rolling, bending extrusion and stamping. The author highlights recent developments of metal forming technologies and explains sound, new and powerful expert system techniques for solving advanced engineering problems in metal forming. In addition, the basics of expert systems, their importance and applications to metal forming processes, computer-aided analysis of metalworking processes, formability analysis, mathematical modeling and case studies of individual processes are presented.

The intention of this book is to reveal and discuss some aspects of the metal fo- ing plasticity theory. The modern theory describes deformation of metallic bodies in cold and hot regimes under combined thermal and mechanical loadings. Th- mal and deformation fields appear in metal forming in various forms. A thermal field influences the material properties, modifies the extent of plastic zones, etc. and the deformation of metallic body induces changes in temperature distribution. The thermal effects in metal forming plasticity can be studied at two levels, - pending on whether uncoupled or coupled theories of thermo-plastic response have to be applied. A majority of metal forming processes can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the material constants and through the thermal dilatation. The description of thermo-plastic deformation in metal forming is c- ried out on the ground of thermodynamics.

This edited book contains extended research papers from AIMTDR 2014. This includes recent research work in the fields of friction stir welding, sheet forming, joining and forming, modeling and simulation, efficient prediction strategies, micro-manufacturing, sustainable and green manufacturing issues etc. This will prove useful to students, researchers and practitioners in the field of materials forming and manufacturing.

Descripción del editor: "heet forming fundamentals are thoroughly addressed in this comprehensive reference for the practical and efficient use of sheet forming technologies. The principle variables of sheet forming-including the interactions between variables-are clearly explained, as a basic foundation for the most effective use of computer aided modeling in process and die design.Topics include stress analysis, formability criteria, tooling, and materials for sheet forming. The book also covers the latest developments in sheet metal forming technology, including servo-drive presses and their applications, and advanced cushion systems in mechanical and hydraulic presses." (ASM International).

This book helps the engineer understand the principles of metal forming and analyze forming problems - both the mechanics of forming processes and how the properties of metals interact with the processes. In this fourth edition, an entire chapter has been devoted to forming limit diagrams and various aspects of stamping and another on other sheet forming operations. Sheet testing is covered in a separate chapter. Coverage of sheet metal properties has been expanded. Interesting end-of-chapter notes have been added throughout, as well as references. More than 200 end-of-chapter problems are also included.

The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.

This practical and comprehensive reference gives the latest developments on the design of sheet forming operations, equipment, tooling, and process modeling. Individual chapters cover all major sheet forming processes such as blanking, bending, deep drawing, and more. Process modeling using finite element analysis is described in one chapter and discussed in all appropriate chapters. Other chapters cover sensors and die materials, which are critical for practical sheet forming applications. Other topics include relatively new technologies, such as warm forming of magnesium and aluminum alloys, forming of advanced high-strength steels (AHSS), and hot stamping. Chapters also address special sheet forming operations, like spinning, incremental forming, and mechanical joining, and processes related to sheet forming, such as sheet and tube hydroforming, roll forming, and high-velocity forming.

This book focuses on the new direction of magnetic pulsed metal working by attraction of sheet metals. In the first part, the authors focus on the magnetic pulsed pressure for forming of inner angles in the sheet metals. Part 2 of the book presents the magnetic pulsed attraction of thin-walled metals. In the third and last part, the authors present the practical realization of external restoring the dents on the car bodies by electromagnetic metal forming attraction.