Automating The Welding Process

World class manufacturers have achieved great success with robots and automated machines. Your competition is increasingly becoming more global, and automating your welding operations is not only feasible but it is also becoming more necessary. One day, automation will become essential for survival, and welding automation can be an important step toward prosperity.

Automation and Robotisation in Welding and Allied Processes contains the proceedings of the International Conference on Automation and Robotization in Welding and Allied Processes held in Strasbourg, France, on September 2-3, 1985, under the auspices of the International Institute of Welding. The papers explore developments in the mechanization, automation, and utilization of robots in welding and related processes and cover topics such as half and fully mechanized welding of offshore constructions; adaptive systems of process control for spot welding robotic cells; and application of computer integrated manufacture to welder fabrication. This book is divided into two sections and begins with an overview of technical, economic, and human factors relating to mechanization and automation in arc and resistance welding. The next chapter describes a closed-loop controlled arc welding power source using a microcomputer as controller. The discussion then turns to problems associated with half and fully mechanized welding of offshore constructions; flexible manufacturing systems comprising welding with high productivity in small lot production; and the main factors causing process disturbance in spot welding. The final chapter is devoted to advanced adaptive control of automated arc welded fabrication which involves sensor application for seam tracking and joint recognition, preprogramming and online supervision of process parameters, and the design of a closed adaptive control loop. This monograph will be of interest to mechanical, electronics, industrial, and robotics engineers.

This book, a unique text on robotics and welding, will be bought by graduate students, and researchers and practitioners in robotics and manufacturing.

The primary aim of this volume is to provide researchers and engineers from both academic and industry with up-to-date coverage of new results in the field of robotic welding, intelligent systems and automation. The book is mainly based on papers selected from the 2014 International Conference on Robotic Welding, Intelligence and Automation (RWIA’2014), held Oct. 25-27, 2014, at Shanghai, China. The articles show that the intelligentized welding manufacturing (IWM) is becoming an inevitable trend with the intelligentized robotic welding as the key technology. The volume is divided into four logical parts: Intelligent Techniques for Robotic Welding, Sensing of Arc Welding Processing, Modeling and Intelligent Control of Welding Processing, as well as Intelligent Control and its Applications in Engineering.

AUTOMATION IN THE WELDING INDUSTRY This volume serves as a multidimensional perspective of welding practices in Industry 5.0 from the perspective of automation, digitization, digital twins, cobots, virtual reality, augmented reality, machine learning, artificial intelligence, and IoT ranging from rudiments to advanced applications. This book introduces the concept of Industry 5.0 in welding technologies, where the human brain collaborates with robots to achieve rapid productivity and economic efficiency. It presents the latest information on adapting and integrating Industry 5.0 in welding industries through critical constituents such as artificial intelligence (AI), machine learning (ML), Internet of Things (IoT), digital twin, augmented and virtual reality (AR & VR), and collaborative robots (Cobots), towards intelligent welding systems. The chapter authors have comprehensively addressed the issues related to welding industries such as a shortage of welders, challenges in critical applications, creating defect-free and quality products through real-time monitoring, feedback systems, and in situ adjustments, etc. The utilization of cobots in welding technology is addressed in real-world problems to move towards a green welding environment (i.e., minimal fumes with less shielding gas) and thereby, less energy consumption. Two or more welding processes are combined to form a hybrid process where the compatibility of existing materials and novel materials can be used in 3D, 4D, and 5D printing of complex geometries. Audience Engineering research scholars, industry welding, and additive manufacturing groups. A diverse group of industries will be interested in this book, such as medical, automotive, construction, pipeline, shipping, aerospace, etc.

"Describes the different variables involved in arc welding and how they interact. Examines the welding capabilities of mechanized, automatic, adaptive control, and robotic systems. Delineates the advantages of welding automation and offers practical strategies for its implementation."

This book shows some contributions presented in the 2010 International Conference on Robotic Welding, Intelligence and Automation (RWIA’2010), Oct. 14-16, 2010, Shanghai, China. Welding handicraft is one of the most primordial and traditional techniques, mainly by manpower and human experiences. Weld quality and efficiency are, therefore, straightly limited by the welder’s skill. In the modern manufacturing, automatic and robotic welding is becoming an inevitable trend. In recent years, the intelligentized techniques for robotic welding have a great development. The current teaching play-back welding robot is not with real-time functions for sensing and adaptive control of weld process. Generally, the key technologies on Intelligentized welding robot and robotic welding process include computer visual and other information sensing, monitoring and real-time feedback control of weld penetration and pool shape and welding quality. Seam tracking is another key technology for welding robot system. Some applications on intelligentized robotic welding technology is also described in this book, it shows a great potential and promising prospect of artificial intelligent technologies in the welding manufacturing.

This report contains information from more than sixty shipyards from around the world, and gives a unique inventory of the different aspects of welding mechanization and automation used in building large, middle and small-sized ships. Shipbuilders, marine engineers and trade organisations will welcome and value this unique collection of data, assembled for the first time in such a comprehensive format, and interpreted by the author into trends for the future operation of the industry.