Casting Design And Performance

This practical guide to product and process engineering of various aluminum castings emphasizes process and material characteristics; product-process-alloy integration; manufacturing aspects of aluminum casting; product design features; tooling design, feeding and gating design; product quality needs and specifications; product launches; and successful conversions of aluminum from steel and iron.

Complete Casting Handbook is the result of a long-awaited update, consolidation and expansion of expert John Campbell s market-leading casting books into one essential resource for metallurgists and foundry professionals who design, specify or manufacture metal castings. The first single-volume guide to cover modern principles and processes in such breadth and depth whilst retaining a clear, practical focus, it includes: A logical, two-part structure, breaking the contents down into casting metallurgy and casting manufacture Established, must-have information, such as Campbell s 10 Rules for successful casting manufacture New chapters on filling system design, melting, molding, and controlled solidification techniques, plus extended coverage of a new approach to casting metallurgy Providing in-depth casting knowledge and process know-how, from the noteworthy career of an industry-leading authority, Complete Casting Handbook delivers the expert advice needed to help you make successful and profitable castings. Long-awaited update, consolidation and expansion of expert John Campbell s market-leading casting books into one essential handbook Separated into two parts, casting metallurgy and casting manufacture, with extended coverage of casting alloys and new chapters on filling system design, melting, moulding and controlled solidification techniques to compliment the renowned Campbell 10 Rules Delivers the expert advice that engineers need to make successful and profitable casting decisions "

This book presents a scientific approach to metal casting design and analysis supported by software tools. Unlike other books in metal casting focused only on the process know-how, this book uncovers the know-why as well. Besides serving the needs of students of mechanical, production and metallurgical engineering, this book is equally meant to benefit practicing engineers involved or interested in casting development, including product designers, toolmakers, foundry engineers, supply chain managers, engineering consultants, researchers, and software developers. The theory discussed in the book is applicable to all types of castings: ferrous and non-ferrous, produced in sand and metal moulds. By gaining a better understanding of the theory and logic involved through creating, analysing and optimizing virtual castings, the readers will learn how to: Design process-friendly cast products, leading to shorter development time Manufacture assured quality castings, leading to fewer rejections and 'surprises' Manage material and energy utilization, leading to higher yield and lower costs.

J. G. (Gil) Kaufman is currently president of his consulting company, Kaufman Associates.

In its most advanced form, Integrated Computational Materials Engineering (ICME) holistically integrates manufacturing simulation, advanced materials models and component performance analysis. This volume contains thirty-five papers presented at the 1st World Congress on Integrated Computational Materials Engineering. Modeling processing-microstructure relationships, modeling microstructure-property relationships, and the role of ICME in graduate and undergraduate education are discussed. Ideal as a primary text for engineering students, this book motivates a wider understanding of the advantages and limitations offered by the various computational (and coordinated experimental) tools of this field.

This book deals with casting powders and explains how they work and how they are best used to minimise defects in the ninety per cent of world steel production that is continuously cast. It also includes a chapter on mould powders for ingot-casting. The factors affecting various aspects of powder performance are described and different defects, their causes, and means of avoiding them are considered. Providing the first comprehensive coverage of mould powder properties and uses, the text treats theoretical and practical matters and gives direct advice on problem-solving. Drawing on a wealth of scientific and technological research, represented by its extensive references, The Casting Powders Book shows readers how they can design and create mould powders optimised to fulfil the necessary functions of: lubrication of steel shells and reduction of shell–mould friction; absorption of inclusions floating up from the steel; chemical insulation of steel from carbon-rich mould powder; and protection of the steel meniscus from oxidation and thermal insulation to prevent surface-freezing. Thermophysical properties and heat-transfer processes are also given detailed attention and case studies illustrate the methods and materials described. The Casting Powders Book is designed to be a periodic reference that can be dipped into as the need arises. Readers from different backgrounds are well-served by the depth and variety of content: engineers trouble-shooting a continuous-casting process interested in how mould fluxes can minimise defects and process problems and how their performance is in turn affected by casting parameters; academic scientists interested in the theoretical aspects and properties of mould fluxes and slag films; engineers working with ingot-casting processes;and many others will find this book an invaluable resource.