Chemical Process Performance Evaluation

The latest advances in process monitoring, data analysis, and control systems are increasingly useful for maintaining the safety, flexibility, and environmental compliance of industrial manufacturing operations. Focusing on continuous, multivariate processes, Chemical Process Performance Evaluation introduces statistical methods and modeling te

Human Factors Methods for Improving Performance in the Process Industries provides guidance for managers and plant engineering staff on specific, practical techniques and tools for addressing forty different human factors issues impacting process safety. Human factors incidents can result in injury and death, damage to the environment, fines, and business losses due to ruined batches, off-spec products, unplanned shutdowns, and other adverse effects. Prevention of these incidents increases productivity and profits. Complete with examples, case histories, techniques, and implementation methodologies, Human Factors Methods for Improving Performance in the Process Industries helps managers and engineering staff design and execute an efficient program. Organized for topical reference, the book includes: An overview on implementing a human factors program at the corporate level or the plant level, covering the business value, developing a program to meet specific needs, improving existing systems, roles and responsibilities, measures of performance, and more Summaries of forty different human factors relating to process safety, with a description of the tools, a practical example with graphics and visual aids, and additional resources Information on addressing the OSHA Process Safety Management (PSM) requirement for conducting human factors reviews in process hazard analyses (PHAs) A CD-ROM with a color version of the book Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.

AIChE manual updates and consolidates procedures for testing performance of distillation columns From classic distillation operations to air stripping to other separations processes, selecting the correct column for appropriate efficient, safe, and environmentally-sound operations can be an important step. The newest updated volume in AIChE’s long-running Equipment Testing Procedures series, Trayed and Packed Columns: A Guide to Performance Evaluation, Third Edition provides chemical engineers, plant managers, and other professionals with helpful advice to assess and measure performance of a variety of distillation columns, including those that utilize bubble cap, sieve, valve trays, or packing material. The new book combines and updates into one user-friendly volume the best available field knowledge from previous publications on both types of distillation columns. Designed not as a single set of compulsory steps, but as a compilation of techniques, it will allow the user to select the procedure that best applies to its operating parameters. The testing steps presented can be used to assess reliable performance data on mass transfer efficiency, capacity, energy consumption, and pressure drop—information essential to effective troubleshooting of performance problems, identifying capacity bottlenecks, determining operating ranges, and a number of other routine maintenance and optimization processes. Opening with an extensive definition section, organized by topical area, the book then goes on to address: Selection of instrumentation and identification of elements to be measured Pre-test planning procedures Strategies for data collection and evaluation, including sampling procedures Pre-test, in-test, and post-test considerations (equipment, safety, process, environmental) Computation and interpretation of results, including individual breakdowns for trayed and packed columns in terms of hydraulic and efficiency performance Test troubleshooting analysis in twelve key areas The book concludes with appendices for relevant symbols and nomenclature, plus sample caculations generated from performance tests. With its engineer-tested procedures and thorough explanations, Trayed and Packed Columns: A Guide to Performance Evaluation, Third Edition is an essential text for anyone engaged in implementing new technology in equipment design, identifying process problems, and optimizing equipment performance.

Process safety metrics is a topic of frequent conversation within chemical industry associations. Guidelines for Process Safety Metrics provides basic information on process safety performance indicators, including a comprehensive list of metrics for measuring performance and examples as to how they can be successfully applied over both the short and long term. For engineers, insurers, corporate traininers, military personnel, government officials, students, and managers involved in production, product and process development, Guidelines for Process Safety Metrics can help determine appropriate metrics useful in monitoring performance and improving process safety programs. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.

Sustainability in the Design, Synthesis and Analysis of Chemical Engineering Processes is an edited collection of contributions from leaders in their field. It takes a holistic view of sustainability in chemical and process engineering design, and incorporates economic analysis and human dimensions. Ruiz-Mercado and Cabezas have brought to this book their experience of researching sustainable process design and life cycle sustainability evaluation to assist with development in government, industry and academia. This book takes a practical, step-by-step approach to designing sustainable plants and processes by starting from chemical engineering fundamentals. This method enables readers to achieve new process design approaches with high influence and less complexity. It will also help to incorporate sustainability at the early stages of project life, and build up multiple systems level perspectives. Ruiz-Mercado and Cabezas’ book is the only book on the market that looks at process sustainability from a chemical engineering fundamentals perspective. Improve plants, processes and products with sustainability in mind; from conceptual design to life cycle assessment Avoid retro fitting costs by planning for sustainability concerns at the start of the design process Link sustainability to the chemical engineering fundamentals

With its engineer-tested procedures and thorough explanations, Centrifugal Compressors is an essential text for anyone engaged in implementing new technology in equipment design, identifying process problems, and optimizing equipment performance. This condensed book presents a step by step approach to preparing for, planning, executing, and analyzing tests of centrifugal compressors, with an emphasis on methods that can be conducted on-site and with an acknowledgement of the strengths and limitations of these methods. The book opens with an extensive and detailed section offering definitions of relevant terms, which are explained not only in words, but also with the equations used to determine their values. Other discussion topics include: Selection of instrumentation and identification of elements to be measured; Strategies for data collection and evaluation; Recommendations for when to schedule tests; Pre-test, in-test, and post-test considerations (equipment, safety, process, environmental); and Computation and interpretation of results, including guidelines for field modifications and analysis of results.

AIChE's first manual for testing and measuring performance of centrifugal compressors The newest addition to AIChE's long-running Equipment Testing Procedure series, Centrifugal Compressors: A Guide to Performance Evaluation and Site Testing provides chemical engineers, plant managers, and other professionals with helpful advice to assess and measure the performance of a key component in a number of chemical process operations. From petrochemical refining and natural gas production to air separation plants, efficient, safe, and environmentally-sound operations depend on reliable performance by centrifugal compressors. The book presents a step-by-step approach to preparing for, planning, executing, and analyzing tests of centrifugal compressors, with an emphasis on methods that can be conducted on-site—and with an acknowledgement of the strengths and limitations of these methods. The book opens with an extensive and detailed section offering definitions of relevant terms explained not only in words, but also with the equations used to determine their values. The book then goes on to address: Selection of instrumentation and identification of elements to be measured Strategies for data collection and evaluation Recommendations for when to schedule testing Pre-test, in-test, and post-test considerations (i.e., equipment, safety, process, and environmental) Computation and interpretation of results, including guidelines for field modifications and analysis of results The book concludes with appendices for applicable codes and standards, relevant symbols and nomenclature, and values generated from a sample performance test. With its engineer-tested procedures and thorough explanations, Centrifugal Compressors is an essential text for anyone engaged in implementing new technology in equipment design, identifying process problems, and optimizing equipment performance.

Spray Dryers: A Guide to Performance Evaluation, Second Edition discusses the reasons for spray drying. These reasons are usually to produce a product with certain desired properties or with better efficiency than other methods. The book discusses how to plan in light of these objectives and gives guidance on the variables affecting product properties and dryer performance, to decide which variables to evaluate. Technical spray dryer installations are briefly described. Checklists are given to aid in planning measurements and listing steps needed for a test.