Effective Methods For Integrated Process Planning And Scheduling

This book summarizes a series of research work on integrated process planning and scheduling (IPPS) done by the authors, focusing on discussing the properties, novel solution methods and applications of process planning, scheduling and IPPS problems under different machining environments. It is a valuable reference resource for teachers, students and researchers working in the fields of engineering, management science and other related disciplines.

Traditionally, the three most important manufacturing functions are process planning, scheduling, and due-date assignment, which are handled sequentially and separately.This book integrates these manufacturing processes and functions to increase global performance along with manufacturing and production cost savings. Integrated Process Planning, Scheduling, and Due-Date Assignment combines the most important manufacturing functions to use manufacturing resources better, reduce production costs, and eliminate bottlenecks with increased production efficiency. The book covers how the integration will help eliminate scheduling conflicts and how to adapt to irregular shop floor disturbances. It also explains how other elements, such as tardiness and earliness, are penalized and how prioritizing helps improve weight performance function. This book will draw the interest of professionals, students, and academicians in process planning, scheduling, and due-date assignment. It could also be supplemental material for manufacturing courses in industrial engineering and manufacturing engineering departments.

"Integrated Process Planning, Scheduling, and Due-Date Assignment combines the most important manufacturing functions to use manufacturing resources better, reduce production costs, and eliminate bottlenecks with increased production efficiency. The book covers how the integration will help eliminate scheduling conflicts and how to adapt to irregular shop floor disturbances. It also explains other elements, such as how tardiness and earliness are penalized and how prioritizing helps to improve weight performance function"--

Process planning and scheduling are two crucial components in a flexible manufacturing system. Lots of novel meta-heuristics have been applied to the integrated process planning and scheduling (IPPS) problem for an efficient utilization of manufacturing resources; nevertheless, the tricky part in real life stems from the uncertainty in processing times.

Integration of Process Planning and Scheduling : Introduction / Rakesh Kumar Phanden and Ajai Jain -- Approaches to Integrate Process Planning and Scheduling / Rakesh Kumar Phanden and Ajai Jain -- A Case Study on optimization of Integrated Process Planning and Scheduling functions using Simulation based Genetic Algorithm and Heuristic for Makespan performance measurement / Rakesh Kumar Phanden and Ajai Jain.

Computers and automation have revolutionized the lives of most people in the last two decades, and terminology such as algorithms, big data and artificial intelligence have become part of our everyday discourse. This book presents the proceedings of CAIBDA 2023, the 3rd International Conference on Artificial Intelligence, Big Data and Algorithms, held from 16 - 18 June 2023 as a hybrid conference in Zhengzhou, China. The conference provided a platform for some 200 participants to discuss the theoretical and computational aspects of research in artificial intelligence, big data and algorithms, reviewing the present status and future perspectives of the field. A total of 362 submissions were received for the conference, of which 148 were accepted following a thorough double-blind peer review. Topics covered at the conference included artificial intelligence tools and applications; intelligent estimation and classification; representation formats for multimedia big data; high-performance computing; and mathematical and computer modeling, among others. The book provides a comprehensive overview of this fascinating field, exploring future scenarios and highlighting areas where new ideas have emerged over recent years. It will be of interest to all those whose work involves artificial intelligence, big data and algorithms.

This book presents a number of efficient techniques for solving large-scale production scheduling and planning problems in process industries. The main content is supplemented by a wealth of illustrations, while case studies on large-scale industrial applications, ranging from continuous to semicontinuous and batch processes, round out the coverage. The book examines a variety of complex, real-world problems, and demonstrates solutions that are applicable to scenarios and countries around the world. Specifically, these case studies include: • the production planning of the bottling stage of a major brewery at the Cervecería Cuauhtémoc Moctezuma (Heineken Int) in Mexico;• the production scheduling for multi-stage semicontinuous processes at an ice-cream production facility of Unilever in the Netherlands;• the resource-constrained production planning for the yogurt production line at the KRI KRI dairy production facility in Greece; and• the production scheduling for large-scale, multi-stage batch processes at a pharmaceutical batch plant in Germany. In addition, the book includes industrial-inspired case studies of: • the simultaneous planning of production and logistics operations considering multi-site facilities for semicontinuous processes; and• the integrated planning of production and utility systems in process industries under uncertainty. Solving Large-scale Production Scheduling and Planning in the Process Industries offers a valuable reference guide for researchers and decision-makers alike, as it shows readers how to evaluate and improve existing installations, and how to design new ones. It is also well suited as a textbook for advanced courses on production scheduling and planning in industry, as it addresses the optimization of production and logistics operations in real-world process industries.

Different with the plain flexible job-shop scheduling problem (FJSP), the FJSP with routing flexibility is more complex and it can be deemed as the integrated process planning and (job shop) scheduling (IPPS) problem, where the process planning and the job shop scheduling two important functions are considered as a whole and optimized simultaneously to utilize the flexibility in a flexible manufacturing system. Although, many novel meta-heuristics have been introduced to address this problem and corresponding fruitful results have been observed; the dilemma in real-life applications of resultant scheduling schemes stems from the uncertainty or the nondeterminacy in processing times, since the uncertainty in processing times will disturb the predefined scheduling scheme by influencing unfinished operations. As a result, the performance of the manufacturing system will also be deteriorated. Nevertheless, research on such issue has seldom been considered before. This research focuses on the modeling and optimization method of the IPPS problem with uncertain processing times. The neutrosophic set is first introduced to model uncertain processing times. Due to the complexity in the math model, we developed an improved teaching-learning-based optimization(TLBO) algorithm to capture more robust scheduling schemes.