Electromagnetic Metal Forming For Advanced Processing Technologies

This book focuses on the new direction of magnetic pulsed metal working by attraction of sheet metals. In the first part, the authors focus on the magnetic pulsed pressure for forming of inner angles in the sheet metals. Part 2 of the book presents the magnetic pulsed attraction of thin-walled metals. In the third and last part, the authors present the practical realization of external restoring the dents on the car bodies by electromagnetic metal forming attraction.

Master's Thesis from the year 2014 in the subject Engineering - Mechanical Engineering, grade: -, , course: Electromagnetic Forming Process, language: English, abstract: Electromagnetic Forming Process (EMF) is advanced high velocity metal forming process which deals with the application of high energy magnetic surge for very short duration of time in order to attain desired deformation. In this work, simulation of EMF process for tube bulging is performed and experimental validation is carried out. For simulation, COMSOL Multiphysics software is used. Simulation is performed for two material, aluminium 6063-O and copper. The results of simulation are validated by experiments on aluminum tube.

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

The book is devoted to the solution of one general problem of the theory of a three-dimensional quasi-stationary sinusoidal and pulse electromagnetic field. These studies, unlike many well-known works, are based on obtained exact analytical solution of the problem for the field, generated by external current sources near the conducting body with plane surface. The solution for the vector and scalar potentials, electric and magnetic intensities in the dielectric and conducting media is found without restrictions on the configuration of current sources, properties of the media and field frequency. Some general properties of field formation for arbitrary field in the considered system are obtained (in particular, full compensation by the field of the electric charge distributed on the interface between the media, the normal component of the induced external electric field and, accordingly, the equality to zero the components both of the current density and the electric field intensity perpendicular to the interface; the non-uniform electromagnetic field decreases in depth of conducting medium faster than uniform field). It is shown that the exact analytical solution depends on the values of the parameter proportional to the ratio of the field penetration depth to the distance between the external field sources and the body. The concept of strong skin effect is extended to the case of small value of the introduced parameter. A significant simplification of the expressions was obtained as an asymptotic expansion on this small parameter. In the case of pulsed fields approximate method gives the highest accuracy during important initial period of pulse time. For asymptotic expansion the approximate impedance boundary condition is generalized to the diffusion of non-uniform field into conducting medium. The book is intended for the researchers, postgraduate students and students specialized in theory and calculations of electromagnetic fields.

The book combines two interrelated lines of research. One of them is devoted to the development of the theory for solving a certain class of three-dimensional electromagnetic field problems of the three-dimensional electromagnetic field, taking into account eddy currents in a moving conducting magnetizing body. Preference is given to the development of the analytical solution methods of the three-dimensional quasi-stationary problem of field conjugation in the system: “a contour of an arbitrary spatial configuration with an alternating current is conducting body with a flat boundary surface”. The second direction refers to the development of mathematical models for solving applied problems, which involve the use of developed methods for calculating the electromagnetic field and their characteristics. The main application of calculation methods is aimed at solving problems of heat treatment non-ferrous and ferrous metal products using the induction method of heating in a transverse magnetic field. The inverse problems are solved to determine the inductor configuration as flat and spatial current contours for providing the necessary temperature distribution of moving metal strips. To achieve uniform heating of strips across the width using inductors in the form of flat current contours parallel to the strip surface, it is advisable to use combinations of current contours, where the geometric dimensions are determined by the size and electro-physical parameters of the metal strips. A more uniform temperature distribution during high-frequency induction heating is achieved by using inductors in the form of current contours of the required spatial configuration. The book is intended for researchers, postgraduate students, and students specialized in theory and calculations of electromagnetic fields and induction heating installations.

Metal forming processes include bulk forming and sheet metal forming with numerous applications. This book covers some of the latest developments aspects of these processes such as numerical simulations to achieve optimum combinations and to get insight into process capability. Implementation of new technologies to improve performance based on Computer Numerical Control (CNC) technologies are also discussed, including the use of CAD/CAM/CAE techniques to enhance precision in manufacturing. Applications of AI/ML, the Internet of Things (IoT), and the role of tribological aspects in green engineering are included to suit Industry 4.0. Features: Covers latest developments in various sheet metal forming processes Discusses improvements in numerical simulation with various material models Proposes improvements by optimum combination of process parameters Includes finite element simulation of processes and formability Presents a review on techniques to produce ultra-fine-grained materials This book is aimed at graduate students, engineers, and researchers in sheet metal forming, materials processing and their applications, finite element analysis, manufacturing, and production engineering.

Selected peer-reviewed full text research papers from the 16th International Symposium on Advanced Materials (16th ISAM) Selected, peer-reviewed papers from the 16th International Symposium on Advanced Materials (ISAM), October 21-25, 2019, Islamabad, Pakistan