Extraction Metallurgy

Extractive Metallurgy of Titanium: Conventional and Recent Advances in Extraction and Production of Titanium Metal contains information on current and developing processes for the production of titanium. The methods for producing Ti metal are grouped into two categories, including the reduction of TiCl4 and the reduction of TiO2, with their processes classified as either electrochemical or thermochemical. Descriptions of each method or process include both the fundamental principles of the method and the engineering challenges in their practice. In addition, a review of the chemical and physical characteristics of the product produced by each method is included. Sections cover the purity of titanium metal produced based on ASTM and other industry standards, energy consumption, cost and the potential environmental impacts of the processes. Provides information on new and developing low cost, high integrity methods for titanium metal production Discusses new markets for titanium due to the decreased cost of newly developed processes Covers specific information on new methods, including the chemical and physical characteristics produced

Primarily intended for the undergraduate students of metallurgical and materials engineering, this textbook will help the students to grasp the subject matter of extractive metallurgy in a simple and easy-to-understand manner. It presents a comprehensive view of extractive metallurgy, especially principles and fundamental aspects, in a concise form. The book explains various concepts step by step by narrating their importance. Even without much of background in specialized subjects, the students will be able to understand the topics without any difficulty. It covers a brief summary of the metallurgical processes including physical chemistry, thermodynamics, kinetics, and heat/mass balance. Many of the scientific and engineering aspects of unit processes have been discussed. Applications of metallurgical thermodynamics and kinetics to the process metallurgy are explained as well. All basic concepts and definitions related to metal extraction are also covered.

Rather than simply describing the processes and reactions involved in metal extraction, this book concentrates on fundamental principles to give readers an understanding of the possibilities for future developments in this field. It includes a review of the basics of thermodynamics, kinetics and engineering principles that have special importance for extractive metallurgy, to ensure that readers have the background necessary for maximum achievement. The various metallurgical unit processes (such as roasting, reduction, smelting and electrolysis) are illustrated by existing techniques for the extraction of the most common metals. Each chapter includes a bibliography of recommended reading, to aid in further study. The appendices include tables and graphs of thermodynamic qualities for most substances of metallurgical importance; these are ideal for calculating heat (enthalpy) balances and chemical equilibrium constants. SI Units are used consistently throughout the text.

The Book Attempts To Present A Comprehensive View Of Extractive Metallurgy, Especially Principles Of Extractive Metallurgy In A Concise Form. This Is The First Book In This Area Which Attempts To Do It. It Has Been Written In Textbook Style. It Presents The Various Concepts Step By Step, Shows Their Importance, Deals With Elementary Quantitative Formulations, And Illustrates Through Quantitative And Qualitative Informations. The Approach Is Such That Even Undergraduate Students Would Be Able To Follow The Topics Without Much Difficulty And Without Much Of A Background In Specialized Subjects. This Is Considered To Be A Very Useful Approach In This Area Of Technology. Moreover The Inter-Disciplinary Nature Of The Subject Has Been Duely Brought Out.While Teaching Concerned Course(S) In The Undergraduate And Postgraduate Level The Authors Felt The Need Of Such A Book. The Authors Found The Books Available On The Subject Did Not Fulfill The Requirements. No Other Book Was Concerned With All Relevant Concepts. Most Of Them Laid Emphasis Either On Thermodynamic Aspects Or On Discussing Unit Processes. Transport Phenomena Are Dealt With In Entirely Different Books. Reactor Concepts Were Again Lying In Chemical Engineering Texts. The Authors Tried To Harmonize And Synthesize The Concepts In Elementary Terms For Metallurgists.The Present Book Contains A Brief Descriptive Summary Of Some Important Metallurgical Unit Processes. Subsequently It Discusses Not Only Physical Chemistry Of Metallurgical Reactions And Processes But Also Rate Phenomena Including Heat And Mass Transfer, Fluid Flow, Mass And Energy Balance, And Elements Of Reactor Engineering. A Variety Of Scientific And Engineering Aspects Of Unit Processes Have Been Discussed With Stress On The Basic Principles All Throughout. There Is An Attempt To Introduce, As Much As Possible, Quantitative Treatments And Engineering Estimates. The Latter May Often Be Approximate From The Point Of View Of Theory But Yields Results That Are Very Valuable To Both Practicing Metallurgists As Well As Others.

Extraction Metallurgy - New Perspectives explores the dynamic world of metallurgical processes and materials extraction. This volume offers fresh insight into the latest and cutting-edge research that will help both new learners and seasoned professionals. Authored by distinguished metallurgists and researchers, this book sheds light on the intricacies of metallurgical processes and their real-world applications, innovative approaches and methodologies that are reshaping the metallurgical landscape, and global perspectives on extraction metallurgy, presenting diverse case studies and examples from across the world. Written with the needs of researchers and non-native English speakers in mind, the book employs clear and concise language, making complex topics accessible to a wide audience. Extraction Metallurgy - New Perspectives is a must-read for students, academics, and professionals engaged in metallurgical research and industrial applications.

This new edition has been extensively revised and updated since the 3rd edition published in 1994. It contains an even greater depth of industrial information, focussing on how copper metal is extracted from ore and scrap, and how this extraction could be made more efficient. Modern high intensity smelting processes are presented in detail, specifically flash, Contop, Isasmelt, Noranda, Teniente and direct-to-blister smelting. Considerable attention is paid to the control of SO2 emissions and manufacture of H2SO4. Recent developments in electrorefining, particularly stainless steel cathode technology are examined. Leaching, solvent extraction and electrowinning are evaluated together with their impact upon optimizing mineral resource utilization. The book demonstrates how recycling of copper and copper alloy scrap is an important source of copper and copper alloys. Copper quality control is also discussed and the book incorporates an important section on extraction economics. Each chapter is followed by a summary of concepts previously described and offers suggested further reading and references.

The growth and development witnessed today in modern science, engineering, and technology owes a heavy debt to the rare, refractory, and reactive metals group, of which niobium is a member. Extractive Metallurgy of Niobium presents a vivid account of the metal through its comprehensive discussions of properties and applications, resources and resource processing, chemical processing and compound preparation, metal extraction, and refining and consolidation. Typical flow sheets adopted in some leading niobium-producing countries for the beneficiation of various niobium sources are presented, and various chemical processes for producing pure forms of niobium intermediates such as chloride, fluoride, and oxide are discussed. The book also explains how to liberate the metal from its intermediates and describes the physico-chemical principles involved. It is an excellent reference for chemical metallurgists, hydrometallurgists, extraction and process metallurgists, and minerals processors. It is also valuable to a wide variety of scientists, engineers, technologists, and students interested in the topic.

This book is dedicated to the processes of mineral transformation, recycling and reclamation of metals, for the purpose of turning metals and alloys into a liquid state ready for pouring. Even though "process metallurgy" is one of the oldest technologies implemented by man, technological innovation, with the development of processes that are both focused on product quality and economically and ecologically efficient, continues to be at the heart of these industries. This book explains the physico-chemical bases of transformations, vital to their understanding and control (optimization of operational conditions), and the foundations in terms of "process engineering" (heat and matter assessment, process coupling: chemical reactions and transport phenomena), vital to the optimal execution and analysis of transformation process operations. This book is addressed to students in the field of metallurgy and to engineers facing the problem of metal and alloy development (operation of an industrial unit or development of a new process).