Flexible Assembly Systems

It has become clear in recent years from such major forums as the various international conferences on flexible manufacruring systems (FMSs) that the computer-controlled and -integrated "factory of the furure" is now being considered as a commercially viable and technically achievable goal. To date, most attention has been given to the design, development, and evalu ation of flexible machining systems. Now, with the essential support of increasing numbers of industrial examples, the general concepts, technical requirements, and cost-effectiveness of responsive, computer-integrated, flexible machining systems are fast becoming established knowledge. There is, of course, much still to be done in the development of modular com puter hardware and software, and the scope for cost-effective developments in pro gramming systems, workpiece handling, and quality control will ensure that contin uing development will occur over the next decade. However, international attention is now increasingly rurning toward the flexible computer control of the assembly process as the next logical step in progressive factory automation. It is here at this very early stage that Tony Owen has bravely set out to encompass the future field of flexible assembly systems (FASs) in his own distinctive, wide-ranging style.

Flexible assembly systems offer quick and simple change-over between different products or tasks. They allow profitable investment to be made in automation, as well as providing opportunities for dynamic production development.

The book familiarizes the reader with the flexible assembly systems planning and scheduling issues and various operations research modelling and solution approaches. Some of the many topic highlights presented are the overall structure and components of a flexible assembly system, bi-objective integer programming models and algorithms for machine loading, assembly routing, and assembly plan selection, and fast combinatorial heuristics for scheduling flexible assembly lines with limited intermediate buffers. Also the book deals with just-in-time scheduling of flexible assembly lines, and dynamic dispatching algorithms for simultaneous scheduling of assembly stations and automated guided vehicles.

This book has been written for all those interested in flexible manufacturing systems (FMS) and other forms of computerized manufacturing systems (CMS). It deals with many aspects of the design, operation, and simulation of FMS and explains the origins of FMS.

This handbook is a compilation of the current practical knowledge of flexible manufacturing systems (FMS). FMS allow manufacturing plants of all sizes to reduce their inventory while increasing their ability to meet consumer demands. By controlling automatic guided vehicles, robots, and machine tools with one central computer, products can now be produced in a variety of styles and models all at the same time. FMS are designed to adapt quickly and economically to changes in requirements and to unpredictable events. This guide explains how to effectively employ these useful new systems. Includes specifications for software to implement simulation modeling Surveys practical applications in the workplace Presents materials in a step-by-step workbook style