Industrial Boilers And Heat Recovery Steam Generators

Filled with over 225 boiler/HRSG operation and design problems, this book covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. Emphasizing the thermal engineering aspects, the author provides information on the design and performance of steam generators and heat recovery boilers. He helps those involved in development understand which questions to ask when selecting a steam generator for their project. The book includes many easy to use calculations and effectively explains the theory behind the design and performance of all types of boilers, superheaters and economizers including specialty boilers.

Incorporates Worked-Out Real-World Problems Steam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load. Learn How to Independently Evaluate the Thermal Performance of Boilers and Their Components This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux, and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O, and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants, and refineries. In addition, he describes cogeneration systems; heat recovery in sulfur plants, hydrogen plants, and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components. Helps plant engineers make independent evaluations of thermal performance of boilers before purchasing them Provides numerous examples on boiler thermal performance calculations that help plant engineers develop programming codes with ease Follows the metric and SI system, and British units are shown in parentheses wherever possible Includes calculation procedures for the basic sizing and performance evaluation of a complete steam generator or waste heat boiler system and their components with appendices outlining simplified procedures for estimation of heat transfer coefficients Steam Generators and Waste Heat Boilers: For Process and Plant Engineers serves as a source book for plant engineers, consultants, and boiler designers.

Filled with over 225 boiler/HRSG operation and design problems, this book covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. Emphasizing the thermal engineering aspects, the author provides information on the design and performance of steam generators

Heat Recovery Steam Generator Technology is the first fully comprehensive resource to provide readers with the fundamental information needed to understand HRSGs. The book's highly experienced editor has selected a number of key technical personnel to contribute to the book, also including burner and emission control device suppliers and qualified practicing engineers. In the introduction, various types of HRSGs are identified and discussed, along with their market share. The fundamental principles of the technology are covered, along with the various components and design specifics that should be considered. Its simple organization makes finding answers quick and easy. The text is fully supported by examples and case studies, and is illustrated by photographs of components and completed power plants to further increase knowledge and understanding of HRSG technology. Presents the fundamental principles and theories behind HRSG technology that is supported by practical design examples and illustrations Includes practical applications of combined cycle power plants and waste recovery that are both fully covered and supported by optimization throughout the book Helps readers do a better job of specifying, procuring, installing, operating, and maintaining HRSGs

This volume covers the fundamentals of boiler systems and gathers hard-to-find facts and observations for designing, constructing and operating industrial power plants in the United States and overseas. It contains formulas and spreadsheets outlining combustion points of natural gas, oil and solid fuel beds. It also includes a boiler operator's training guide, maintenance examples, and a checklist for troubleshooting.

The current development in the power generation industry is of increasing demand for combined cycles with improved efficiency and reduced delivery time. Improved efficiency reduces the fuel related cost and, at the same time, contributes to the resolution of the greenhouse effect. Heat Recovery Steam Generators (HRSG) are key components in the combined cycle. Following a market trend towards extensive cycling operation and combined cycles of increasing size with gas turbines of improved technology having higher exhaust gas temperatures and flow rates, and new design option has become interesting in the recent years and has been taken into account as a possible advancement for the HRSG technology.This book covers the recent reviews and studies dealing with the fundamental principles and theories behind Heat Recovery Steam Generator technology that is supported by practical design examples and illustrations. It describes the main features of and highlights the most relevant advantages that HRSG units based on this concept offer compared to Drum Type units. This edition is of interest for plant engineers, technicians and operators, consultants, engineering contractors, construction firms, and university libraries as well as for those planning cogeneration projects makes important decisions about the system and performance related aspects.

This up-to-date reference covers the thermal design, operation and maintenance of the three major components in industrial heating and air conditioning systems including fossil fuel-fired boilers, waste heat boilers and air conditioning evaporators. Among the distinguishing features covered are: the numerous types of components in use and the features and relative merits of each, overviews of the major technical sections of the book, with suggested approaches to design based on industrial experience, case studies and examples of actual engineering problems, design methods and procedures based on current industrial practice in the United States, Russia, China and Europe with data charts, tables and thermal-hydraulic correlations for design included, and various approaches to design based on experience in the art of industrial process equipment design.

This book presents discussions regarding the design of the main components for steam generation plants, such as evaporators, steam generators for fossil-fuelled and nuclear power plants, waste heat boilers for chemical and related field plants, and auxiliary components in steam cycle plants. Information regarding the manufacturing and operational phases of the plants, as well as quality control procedures and environmental requirements, is included. The book features the most advanced technology, in addition to special skills and tricks based on the field experience of some of the leading scientific and technical people in the field. Plant manufacturing and operation engineers, engineering companies, and instructors teaching advanced courses in mechanical and chemical engineering will find this text essential reading.