Integrated Design And Manufacture Using Fibre Reinforced Polymeric Composites

This very practical book is intended to show how composites are increasingly being used in real-world applications in areas where the primary material choice in the past would have been exclusively metals-based. A series of in-depth case studies examiines the design processes involved in putting together aircraft fuselages, Formua 1 cars, Transit van roofs, infrastructure systems for water treatment and storage and many other novel applications for FRCs. It shows how an awareness of engineering properties needs to be built into the design process at an early stage. It is essential for professionals in, and newcomers to, the FRP industry; executives in engineering and manufacturing who are considering using FRPs in place of more traditional materials; students in materials science and engineering.

This book presents the basics of fiber reinforced polymers (FRP). The author presents the material-specific advantages of FRP and the typical areas of their application. The problems created by conventional, non-integrating product development are listed and the author states how these problems are potentially overcome by integrated product development (IPD). In addition, it is explained why IPD is of particular importance for FRP. An approach to IPD for FRP-parts is presented. It is explained step by step how a catalogue of requirements is defined as well as how this basis is used to develop a concept, a design, and a final construction. Simple but effective methods for the selection of fiber materials, semi-finished products and manufacturing processes are highlighted in this book. A concluding chapter describes an approach to techno-economic evaluation. Throughout the book, practical application examples show the reader how to put the gained knowledge into practice.

Design and Manufacture of Structural Composites provides an overview of the main manufacturing challenges encountered when processing fibre-reinforced composite materials. Composites are unique in that the material is created at the same time as the structure, forming a very close link between the constituents, the manufacturing process and the resulting mechanical performance. This book takes an in-depth look at material choices and the intermediate steps required to convert different fibre and matrix combinations into finished products. It provides an insight into recent developments for each of the manufacturing processes covered, addressing design, cost, rate and mechanical performance. Topics covered include an introduction to composite materials, material preforming and conversion, moulding, digital design and sustainability, which addresses waste reduction, disassembly and fibre recovery. This book has been developed primarily as a teaching resource with contributions from leading experts in the field. The content has evolved from courses given by the authors to mechanical engineering and materials science students, at both undergraduate and postgraduate levels. It also draws upon experience gained during research projects and from leading industry experts. It therefore provides non-specialists with a valuable introduction to composite manufacturing techniques, helping to determine the most suitable manufacturing routes and to understand the challenges associated with the production of high-performance composite components. Provides an overview of the most common manufacturing routes for fibre reinforced composites, including the influence of the manufacturing route on mechanical properties, production volume and component cost Discusses recent advances in composite manufacturing, including the use of automation, process simulation, digital factories, and solutions to improve sustainability Looks at where the composites sector is heading and discusses some of the challenges faced by end-users looking to scale up production and increase the uptake of fibre-reinforced composites for structural applications

This book presents an introduction to the design and manufacture of fibre-reinforced composites. The mechanical properties of unidirectional composites are considered in a structural design context. The use of woven and random fibres is also addressed. The accuracy of design estimates for unidirectional composites is benchmarked against test data, and the relevance of a factor of safety (FoS) is established. The importance of prototype testing is emphasised. This book illustrates how to make a fibre-reinforced composite. Wet layup, vacuum bagging and prepreg moulding are covered in detail. Some guidance on mould design and construction is also provided. Finally, an introduction to the manufacture of composite tubes is presented. Wherever possible, design and make examples are used to illustrate the content. Tutorial questions and problems are included at the end of each chapter. The reader is encouraged to use these questions and problems to assess their own level of understanding of the content.

The manufacturing processes of composite materials are numerous and often complex. Continuous research into the subject area has made it hugely relevant with new advances enriching our understanding and helping us overcome design and manufacturing challenges. Advances in Composites Manufacturing and Process Design provides comprehensive coverage of all processing techniques in the field with a strong emphasis on recent advances, modeling and simulation of the design process. Part One reviews the advances in composite manufacturing processes and includes detailed coverage of braiding, knitting, weaving, fibre placement, draping, machining and drilling, and 3D composite processes. There are also highly informative chapters on thermoplastic and ceramic composite manufacturing processes, and repairing composites. The mechanical behaviour of reinforcements and the numerical simulation of composite manufacturing processes are examined in Part Two. Chapters examine the properties and behaviour of textile reinforcements and resins. The final chapters of the book investigate finite element analysis of composite forming, numerical simulation of flow processes, pultrusion processes and modeling of chemical vapour infiltration processes. Outlines the advances in the different methods of composite manufacturing processes Provides extensive information on the thermo-mechanical behavior of reinforcements and composite prepregs Reviews numerical simulations of forming and flow processes, as well as pultrusion processes and modeling chemical vapor infiltration

Polymer composites are increasingly used in aerospace applications due to properties such as strength and durability compared to weight. Edited by two leading authorities in the field, this book summarises key recent research on design, manufacture and performance of composite components for aerospace structures. Part one reviews the design and manufacture of different types of composite component. Part two discusses aspects of performance such as stiffness, strength, fatigue, impact and blast behaviour, response to temperature and humidity as well as non-destructive testing and monitoring techniques.

The marine environment presents significant challenges for materials due to the potential for corrosion by salt water, extreme pressures when deeply submerged and high stresses arising from variable weather. Well-designed fibre-reinforced composites can perform effectively in the marine environment and are lightweight alternatives to metal components and more durable than wood. Marine Applications of Advanced Fibre-Reinforced Composites examines the technology, application and environmental considerations in choosing a fibre-reinforced composite system for use in marine structures. This book is divided into two parts. The chapters in Part One explore the manufacture, mechanical behavior and structural performance of marine composites, and also look at the testing of these composites and end of life environmental considerations. The chapters in Part Two then investigate the applications of marine composites, specifically for renewable energy devices, offshore oil and gas applications, rigging and sails. Underwater repair of marine composites is also reviewed. Comprehensively examines all aspects of fibre-reinforced marine composites, including the latest advances in design, manufacturing methods and performance Assesses the environmental impacts of using fibre-reinforced composites in marine environments, including end of life considerations Reviews advanced fibre-reinforced composites for renewable energy devices, rigging, sail textiles, sail shape optimisation and offshore oil and gas applications

Manufacturing of Nanocomposites with Engineering Plastics collates recent research findings on the manufacturing, properties, and applications of nanocomposites with engineering plastics in one comprehensive volume. The book specifically examines topics of engineering plastics, rheology, thermo-mechanical properties, wear, flame retardancy, modeling, filler surface modification, and more. It represents a ready reference for managers and scholars working in the areas of polymer and nanocomposite materials science, both in industry and academia, and provides introductory information for people new to the field. Provides a comprehensive review of the most recent research findings A single one-stop ready reference that assimilates knowledge on the development of nanocomposites with engineering plastics Contributions from leading experts in the field Provides examples of applications that will help with material selection Chapters are designed to provide not only introductory information, but also to lead the reader to more advanced characterization tools