Machining Aluminum Alloys

Aluminium, magnesium and titanium are alloys of special interest for engineering applications in a wide range of sectors such as aeronautics, automotive and medical. Their low density, along with sufficient mechanical properties, makes them especially adequate for sectors such as transportation allowing diminishing weight less fuel consumption and emissions to the atmosphere. Nowadays, machining is still one the most important manufacturing processes, not only for metal parts, but also for specially designed hybrid parts for more demanding new applications. A wide range of valuable research has been done on the machining of conventional engineering materials. However, when dealing with light alloys and hybrid materials containing them, they need to face new challenges. Particularly, it is important to analyse the suitability of the machining of these alloys in the current context of Industry 4.0, focusing on the development of cost-effective and sustainable processes. This book is a comprehensive source on the machining of light alloys, presenting a collection of both experimental and review studies. The work is arranged in eight chapters, presented by a group of international scholars, which analyse the main problems related to the machining of these alloys from different perspectives. Key Features A comprehensive state-of-the-art reference source on machining of light alloys Provides research on conventional and non-conventional machining process Offers current research topics on sustainable machining Presents research on the machining of hybrid materials using light alloys Includes applications for Industry 4.0 environments Machining of Light Alloys: Aluminum, Titanium, and Magnesium The aim of the book is to serve as a tool for helping researchers and practitioners to face machining challenges and facilitating the development of new industrial applications for light alloys.

This one-stop reference is a tremendous value and time saver for engineers, designers and researchers. Emerging technologies, including aluminum metal-matrix composites, are combined with all the essential aluminum information from the ASM Handbook series (with updated statistical information).

In the manufacturing industries, despite the development and improvement of metal forming processes, a great deal of reliance is still placed on metal cutting processes and this will continue into the foreseeable future. Thus, there will continue to be a requirement for the development of improved cutting tool materials, workpiece materials, cutting fluids and testing methods; collectively this activity can be described as improving machinability. Machinability is a parameter which in many ways is vague, sometimes qualitative and very often misunderstood. The purpose of this text is to give a broad understanding of the concept, methods of assessment and ways of improving machinability to the manufacturing engineer, the metallurgist and the materials scientist. The text should also be of interest to those engaged in research in manufacturing engineering and metal cutting. The text, of necessity, does not attempt to give detailed information about the machining characteristics of a wide range of tool and workpiece materials. It is felt that this is beyond the scope of the book and is best left to other sources, such as machinability data banks and the Machining Handbook*, whose main objective is to present this kind of information. It is hoped that the reader will be able to progress logically from the fundamental aspects of the metal cutting process to the sections on the more specific topics of machinability including machinability testing and the properties of tool and workpiece materials which affect their machining performance.

Tribology of Metal Cutting deals with the emerging field of studies known as Metal Cutting Tribology. Tribology is defined as the science and technology of interactive surfaces moving relative each other. It concentrates on contact physics and mechanics of moving interfaces that generally involve energy dissipation. This book summarizes the available information on metal cutting tribology with a critical review of work done in the past. The book covers the complete system of metal cutting testing. In particular, it presents, explains and exemplifies a breakthrough concept of the physical resource of the cutting tool. It also describes the cutting system physical efficiency and its practical assessment via analysis of the energy partition in the cutting system. Specialists in the field of metal cutting will find information on how to apply the major principles of metal cutting tribology, or, in other words, how to make the metal cutting tribology to be useful at various levels of applications. The book discusses other novel concepts and principles in the tribology of metal cutting such as the energy partition in the cutting system; versatile metrics of cutting tool wear; optimal cutting temperature and its use in the optimization of the cutting process; the physical concept of cutting tool resource; and embrittlement action. This book is intended for a broad range of readers such as metal cutting tool, cutting insert, and process designers; manufacturing engineers involved in continuous process improvement; research workers who are active or intend to become active in the field; and senior undergraduate and graduate students of manufacturing. · Introduces the cutting system physical efficiency and its practical assessment via analysis of the energy partition in the cutting system. · Presents, explains and exemplifies a breakthrough concept of the physical resource of the cutting tool. · Covers the complete system of metal cutting testing.

This encyclopedia, written by authoritative experts under the guidance of an international panel of key researchers from academia, national laboratories, and industry, is a comprehensive reference covering all major aspects of metallurgical science and engineering of aluminum and its alloys. Topics covered include extractive metallurgy, powder metallurgy (including processing), physical metallurgy, production engineering, corrosion engineering, thermal processing (processes such as metalworking and welding, heat treatment, rolling, casting, hot and cold forming), surface engineering and structure such as crystallography and metallography.