Materials And Process Selection For Engineering Design Second Editi

Taking a practical approach, this work illustrates how design, materials, and process selection must mesh together and be considered along with economic and environmental analysis, when developing a new product or changing an existing model. It also considers the trade-offs that must sometimes be made. This second edition adds and revises topics such as environmental, function, and aesthetic considerations in design; environmental impact assessment of materials and processes; life cycle and recycling economics; and materials substitution. The book begins with an intro that reviews stages of product development. This is followed by three sections covering— · Mechanical failures, environmental degradation, and materials that resist different types of failure · Elements of engineering design and the effect of material properties and manufacturing processes on the design of components · Economic and environmental aspects of materials and manufacturing processes, as well as quantitative and computer-assisted methods for screening, ranking alternatives, and deciding on the optimum material/process combination Examples and detailed case studies illustrating practical applications, as well as materials selection and substitution from a variety of industries, are included. Each chapter begins with clear objectives and ends with a summary, review questions, and bibliography. Appendices supply tables of composition and properties and a glossary of technical terms. SI units are used; with Imperial units given when possible. This student-friendly text demonstrates how to balance design, materials, process selection, and economic and environmental analysis to optimize manufacturing processes for a given component. The author maintains a book website which features PowerPoint presentations for each chapter, and access to a solutions manual for qualifying instructors. Professor Faraq’s book website

Taking a practical approach, this work illustrates how design, materials, and process selection must mesh together and be considered along with economic and environmental analysis, when developing a new product or changing an existing model. It also considers the trade-offs that must sometimes be made. This second edition adds and revises topics such as environmental, function, and aesthetic considerations in design; environmental impact assessment of materials and processes; life cycle and recycling economics; and materials substitution. The book begins with an intro that reviews stages of product development. This is followed by three sections covering— · Mechanical failures, environmental degradation, and materials that resist different types of failure · Elements of engineering design and the effect of material properties and manufacturing processes on the design of components · Economic and environmental aspects of materials and manufacturing processes, as well as quantitative and computer-assisted methods for screening, ranking alternatives, and deciding on the optimum material/process combination Examples and detailed case studies illustrating practical applications, as well as materials selection and substitution from a variety of industries, are included. Each chapter begins with clear objectives and ends with a summary, review questions, and bibliography. Appendices supply tables of composition and properties and a glossary of technical terms. SI units are used; with Imperial units given when possible. This student-friendly text demonstrates how to balance design, materials, process selection, and economic and environmental analysis to optimize manufacturing processes for a given component. The author maintains a book website which features PowerPoint presentations for each chapter, and access to a solutions manual for qualifying instructors. Professor Faraq’s book website

This student-friendly text illustrates how to balance design, materials, process selection, and economic and environmental analysis to optimize manufacturing processes for a given component. Following an overview of product design and development, the book then discusses types of failure and ways to minimize it.

Introducing a new engineering product or changing an existing model involves developing designs, reaching economic decisions, selecting materials, choosing manufacturing processes, and assessing environmental impact. These activities are interdependent and should not be performed in isolation from each other. This is because the materials and processes used in making a product can have a major influence on its design, cost, and performance in service. This Fourth Edition of the best-selling Materials and Process Selection for Engineering Design takes all of this into account and has been comprehensively revised to reflect the many advances in the fields of materials and manufacturing, including: Increasing use of additive manufacturing technology, especially in biomedical, aerospace and automotive applications Emphasizing the environmental impact of engineering products, recycling, and increasing use of biodegradable polymers and composites Analyzing further into weight reduction of products through design changes as well as material and process selection, especially in manufacturing products such as electric cars Discussing new methods for solving multi-criteria decision-making problems, including multi-component material selection as well as concurrent and geometry-dependent selection of materials and joining technology Increasing use of MATLAB by engineering students in solving problems This textbook features the following pedagogical tools: New and updated practical case studies from industry A variety of suggested topics and background information for in-class group work Ideas and background information for reflection papers so readers can think critically about the material they have read, give their interpretation of the issues under discussion and the lessons learned, and then propose a way forward Open-book exercises and questions at the end of each chapter where readers are evaluated on how they use the material, rather than how well they recall it, in addition to the traditional review questions Includes a solutions manual and PowerPoint lecture materials for adopting professors Aimed at students in mechanical, manufacturing, and materials engineering, as well as professionals in these fields, this book provides the practical know-how in order to choose the right materials and processes for development of new or enhanced products.

Introducing a new engineering product or changing an existing model involves making designs, reaching economic decisions, selecting materials, choosing manufacturing processes, and assessing its environmental impact. These activities are interdependent and should not be performed in isolation from each other. This is because the materials and processes used in making the product can have a large influence on its design, cost, and performance in service. Since the publication of the second edition of this book, changes have occurred in the fields of materials and manufacturing. Industries now place more emphasis on manufacturing products and goods locally, rather than outsourcing. Nanostructured and smart materials appear more frequently in products, composites are used in designing essential parts of civilian airliners, and biodegradable materials are increasingly used instead of traditional plastics. More emphasis is now placed on how products affect the environment, and society is willing to accept more expensive but eco-friendly goods. In addition, there has been a change in the emphasis and the way the subjects of materials and manufacturing are taught within a variety of curricula and courses in higher education. This third edition of the bestselling Materials and Process Selection for Engineering Design has been comprehensively revised and reorganized to reflect these changes. In addition, the presentation has been enhanced and the book includes more real-world case studies.

Understanding materials, their properties and behavior is fundamental to engineering design, and a key application of materials science. Written for all students of engineering, materials science and design, Materials Selection in Mechanical Design describes the procedures for material selection in mechanical design in order to ensure that the most suitable materials for a given application are identified from the full range of materials and section shapes available. Extensively revised for this fourth edition, Materials Selection in Mechanical Design is recognized as one of the leading materials selection texts, and provides a unique and genuinely innovative resource. Features new to this edition: Material property charts now in full color throughout Significant revisions of chapters on engineering materials, processes and process selection, and selection of material and shape while retaining the book's hallmark structure and subject content Fully revised chapters on hybrid materials and materials and the environment Appendix on data and information for engineering materials fully updated Revised and expanded end-of-chapter exercises and additional worked examples Materials are introduced through their properties; materials selection charts (also available on line) capture the important features of all materials, allowing rapid retrieval of information and application of selection techniques. Merit indices, combined with charts, allow optimization of the materials selection process. Sources of material property data are reviewed and approaches to their use are given. Material processing and its influence on the design are discussed. New chapters on environmental issues, industrial engineering and materials design are included, as are new worked examples, exercise materials and a separate, online Instructor's Manual. New case studies have been developed to further illustrate procedures and to add to the practical implementation of the text. The new edition of the leading materials selection text, now with full color material property charts Includes significant revisions of chapters on engineering materials, processes and process selection, and selection of material and shape while retaining the book's hallmark structure and subject content Fully revised chapters on hybrid materials and materials and the environment Appendix on data and information for engineering materials fully updated Revised and expanded end-of-chapter exercises and additional worked examples

Materials: Engineering, Science, Processing and Design, Second Edition, was developed to guide material selection and understanding for a wide spectrum of engineering courses. The approach is systematic, leading from design requirements to a prescription for optimized material choice. This book presents the properties of materials, their origins, and the way they enter engineering design. The book begins by introducing some of the design-limiting properties: physical properties, mechanical properties, and functional properties. It then turns to the materials themselves, covering the families, the classes, and the members. It identifies six broad families of materials for design: metals, ceramics, glasses, polymers, elastomers, and hybrids that combine the properties of two or more of the others. The book presents a design-led strategy for selecting materials and processes. It explains material properties such as yield and plasticity, and presents elastic solutions for common modes of loading. The remaining chapters cover topics such as the causes and prevention of material failure; cyclic loading; fail-safe design; and the processing of materials. * Design-led approach motivates and engages students in the study of materials science and engineering through real-life case studies and illustrative applications * Highly visual full color graphics facilitate understanding of materials concepts and properties * Chapters on materials selection and design are integrated with chapters on materials fundamentals, enabling students to see how specific fundamentals can be important to the design process * Links with the Cambridge Engineering Selector (CES EduPack), the powerful materials selection software. See www.grantadesign.com for information NEW TO THIS EDITION: "Guided Learning" sections on crystallography, phase diagrams and phase transformations enhance students’ learning of these key foundation topics Revised and expanded chapters on durability, and processing for materials properties More than 50 new worked examples placed throughout the text

The definitive practical guide to choosing the optimum manufacturing process, written for students and engineers. Process Selection provides engineers with the essential technological and economic data to guide the selection of manufacturing processes. This fully revised second edition covers a wide range of important manufacturing processes and will ensure design decisions are made to achieve optimal cost and quality objectives. Expanded and updated to include contemporary manufacturing, fabrication and assembly technologies, the book puts process selection and costing into the context of modern product development and manufacturing, based on parameters such as materials requirements, design considerations, quality and economic factors. Key features of the book include: manufacturing process information maps (PRIMAs) provide detailed information on the characteristics and capabilities of 65 processes and their variants in a standard format; process capability charts detailing the processing tolerance ranges for key material types; strategies to facilitate process selection; detailed methods for estimating costs, both at the component and assemby level. The approach enables an engineer to understand the consequences of design decisions on the technological and economic aspects of component manufacturing, fabrication and assembly. This comprehensive book provides both a definitive guide to the subject for students and an invaluable source of reference for practising engineers. * manufacturing process information maps (PRIMAs) provide detailed information on the characteristics and capabilities of 65 processes in a standard format * process capability charts detail the processing tolerance ranges for key material types * detailed methods for estimating costs, both at the component and assembly level