Materials Selection For Engineering Design

This book presents topics on the basics of materials selection and design which will give a better understanding on the selection methods and then find suitable materials for the applications. This book draws the simple and straightforward quantitative methods followed by knowledge-based expert system approach with real and tangible case studies to show how undergraduate or post-graduate students or engineers can apply their knowledge on materials selection and design. Topics discussed in this book contain special features such as illustration, tables and tutorial questions for easy understanding. A few published books or documents are available, hence this book will be very useful for those who use (or want to use) materials selection approach without the advantages of having had comprehensive knowledge or expertise in this materials’ world.

New materials enable advances in engineering design. This book describes a procedure for material selection in mechanical design, allowing the most suitable materials for a given application to be identified from the full range of materials and section shapes available. A novel approach is adopted not found elsewhere. Materials are introduced through their properties; materials selection charts (a new development) capture the important features of all materials, allowing rapid retrieval of information and application of selection techniques. Merit indices, combined with charts, allow optimisation of the materials selection process. Sources of material property data are reviewed and approaches to their use are given. Material processing and its influence on the design are discussed. The book closes with chapters on aesthetics and industrial design. Case studies are developed as a method of illustrating the procedure and as a way of developing the ideas further.

Introducing a new engineering product or changing an existing model involves developing designs, reaching economic decisions, selecting materials, choosing manufacturing processes, and assessing environmental impact. These activities are interdependent and should not be performed in isolation from each other. This is because the materials and processes used in making a product can have a major influence on its design, cost, and performance in service. This Fourth Edition of the best-selling Materials and Process Selection for Engineering Design takes all of this into account and has been comprehensively revised to reflect the many advances in the fields of materials and manufacturing, including: Increasing use of additive manufacturing technology, especially in biomedical, aerospace and automotive applications Emphasizing the environmental impact of engineering products, recycling, and increasing use of biodegradable polymers and composites Analyzing further into weight reduction of products through design changes as well as material and process selection, especially in manufacturing products such as electric cars Discussing new methods for solving multi-criteria decision-making problems, including multi-component material selection as well as concurrent and geometry-dependent selection of materials and joining technology Increasing use of MATLAB by engineering students in solving problems This textbook features the following pedagogical tools: New and updated practical case studies from industry A variety of suggested topics and background information for in-class group work Ideas and background information for reflection papers so readers can think critically about the material they have read, give their interpretation of the issues under discussion and the lessons learned, and then propose a way forward Open-book exercises and questions at the end of each chapter where readers are evaluated on how they use the material, rather than how well they recall it, in addition to the traditional review questions Includes a solutions manual and PowerPoint lecture materials for adopting professors Aimed at students in mechanical, manufacturing, and materials engineering, as well as professionals in these fields, this book provides the practical know-how in order to choose the right materials and processes for development of new or enhanced products.

Introducing readers to the methodology of engineering design, the book shows how materials selection comes into play during the design of a component or a structure, and examines such engineering requirements as stress, mode of loading, corrosion, and performance efficiencies of materials. Readers are acquainted with the factors of costs and statuatory requirements, including environmental regulations and recycling, and case studies are integrated throughout to illustrate the selection process.

Taking a practical approach, this work illustrates how design, materials, and process selection must mesh together and be considered along with economic and environmental analysis, when developing a new product or changing an existing model. It also considers the trade-offs that must sometimes be made. This second edition adds and revises topics such as environmental, function, and aesthetic considerations in design; environmental impact assessment of materials and processes; life cycle and recycling economics; and materials substitution. The book begins with an intro that reviews stages of product development. This is followed by three sections covering— · Mechanical failures, environmental degradation, and materials that resist different types of failure · Elements of engineering design and the effect of material properties and manufacturing processes on the design of components · Economic and environmental aspects of materials and manufacturing processes, as well as quantitative and computer-assisted methods for screening, ranking alternatives, and deciding on the optimum material/process combination Examples and detailed case studies illustrating practical applications, as well as materials selection and substitution from a variety of industries, are included. Each chapter begins with clear objectives and ends with a summary, review questions, and bibliography. Appendices supply tables of composition and properties and a glossary of technical terms. SI units are used; with Imperial units given when possible. This student-friendly text demonstrates how to balance design, materials, process selection, and economic and environmental analysis to optimize manufacturing processes for a given component. The author maintains a book website which features PowerPoint presentations for each chapter, and access to a solutions manual for qualifying instructors. Professor Faraq’s book website

Materials Selection in Mechanical Design, Fifth Edition, describes the procedures for material selection in mechanical design in order to ensure that the most suitable materials for a given application are identified from the full range of materials and section shapes available. Extensively revised for this fifth edition, the book is recognized as one of the leading materials selection texts, providing a unique and innovative resource for students, engineers, and product/industrial designers. Includes significant revisions to chapters on advanced materials selection methods and process selection, with coverage of newer processing developments such as additive manufacturing Contains a broad scope of new material classes covered in the text with expanded data tables that include “functional materials such as piezoelectric, magnetostrictive, magneto-caloric, and thermo-electric materials Presents improved pedagogy, such as new worked examples throughout the text and additional end-of-chapter exercises (moved from an appendix to the relevant chapters) to aid in student learning and to keep the book fresh for instructors through multiple semesters “Forces for Change chapter has been re-written to outline the links between materials and sustainable design

Multi-criteria Decision Analysis for Supporting the Selection of Engineering Materials in Product Design, Second Edition, provides readers with tactics they can use to optimally select materials to satisfy complex design problems when they are faced with the vast range of materials available. Current approaches to materials selection range from the use of intuition and experience, to more formalized computer-based methods, such as electronic databases with search engines to facilitate the materials selection process. Recently, multi-criteria decision-making (MCDM) methods have been applied to materials selection, demonstrating significant capability for tackling complex design problems. This book describes the rapidly growing field of MCDM and its application to materials selection. It aids readers in producing successful designs by improving the decision-making process. This new edition updates and expands previous key topics, including new chapters on materials selection in the context of design problem-solving and multiple objective decision-making, also presenting a significant amount of additional case studies that will aid in the learning process. Describes the advantages of Quality Function Deployment (QFD) in the materials selection process through different case studies Presents a methodology for multi-objective material design optimization that employs Design of Experiments coupled with Finite Element Analysis Supplements existing quantitative methods of materials selection by allowing simultaneous consideration of design attributes, component configurations, and types of material Provides a case study for simultaneous materials selection and geometrical optimization processes