Planning Of Eco Efficient Process Chains For Automotive Component Manufacturing

This book includes the introduction of emerging manufacturing technologies and planning cases with established technologies. The planning of eco-efficient process chains is crucial for manufacturing companies. However, in the state-of-the-art planning, various barriers exist towards the integration of the environmental dimension. Against this background, a concept for the integration of classic lean and environmental criteria into the three planning phases of process chains is presented. During concept planning, the Technology Assessment Tool supports planners in the identification of eco-efficient technologies. During rough planning, the Value Stream Design Tool enables the derivation of a production line based on workpiece characteristics. For detailed planning, tools for eco-efficient machine and process chain configuration are provided. Three case studies from large-scale automotive component manufacturing with established and emerging technologies demonstrate the tool applicability.

This book provides for the first time an overview on the current approaches and applications of energy aspects in production and logistics by the use of simulation techniques. During the last decade, the importance of energy in the material flow processes has become more and more important. The pressure to reduce the environmental footprint of production and logistics systems will even intensify in future. Therefore, enterprises have started to integrate the use of energy into their planning processes much more than before, even designing feedback loops, e.g., from energy control to production control. This receives additional attention with the increasing use of renewable, but less reliable, energy sources. Care must be taken to establish processes that aim to use energy when it is available. As an example, many industrial processes like melting or coating have significant energy demands, but could vary the point of time of its consumption within specific limits, leading to a very high complexity. ​ It discusses the construction and application of energy-specific performance indicators and analyzes the input information that needs to be acquired before implementing suitable models. On this basis, concrete technical solutions are introduced.

This is an open access book. It gathers the proceedings of the 18th Global Conference on Sustainable Manufacturing, held on October 5-7, 2022, as a hybrid event, in/from Berlin, Germany. With a focus on manufacturing advances and practices driving the circular economy, the chapters selected for this book report on sustainable manufacturing technologies for the mobility, energy and construction sector, and for machines and equipments, covering applications of artificial intelligence and industry 4.0. Moreover, they discuss energy-efficient process, waste reuse, and CO2 neutral production, giving a special emphasis to developing sustainable manufacturing in emerging countries. This book offers extensive and timely information for both researchers and professionals in the field of manufacturing and business development.

The changing manufacturing environment requires more responsive and adaptable manufacturing systems. The theme of the 4th International Conference on Changeable, Agile, Reconfigurable and Virtual production (CARV2011) is “Enabling Manufacturing Competitiveness and Economic Sustainability”. Leading edge research and best implementation practices and experiences, which address these important issues and challenges, are presented. The proceedings include advances in manufacturing systems design, planning, evaluation, control and evolving paradigms such as mass customization, personalization, changeability, re-configurability and flexibility. New and important concepts such as the dynamic product families and platforms, co-evolution of products and systems, and methods for enhancing manufacturing systems’ economic sustainability and prolonging their life to produce more than one product generation are treated. Enablers of change in manufacturing systems, production volume and capability scalability and managing the volatility of markets, competition among global enterprises and the increasing complexity of products, manufacturing systems and management strategies are discussed. Industry challenges and future directions for research and development needed to help both practitioners and academicians are presented.

Manuela Krones develops a method that supports factory planners in generating energy-efficient planning solutions. The method provides qualitative description concepts for factory planning tasks and energy efficiency knowledge as well as an algorithm-based linkage between these measures and the respective planning tasks. Its application is guided by a procedure model which allows a general applicability in the manufacturing sector. The results contain energy efficiency measures that are suitable for a specific planning task and reveal the roles of various actors for the measures’ implementation.

The changing manufacturing environment requires more responsive and adaptable manufacturing systems. The theme of the 5th International Conference on Changeable, Agile, Reconfigurable and Virtual production (CARV2013) is "Enabling Manufacturing Competitiveness and Economic Sustainability. Leading edge research and best implementation practices and experiences, which address these important issues and challenges, are presented. The proceedings include advances in manufacturing systems design, planning, evaluation, control and evolving paradigms such as mass customization, personalization, changeability, re-configurability and flexibility. New and important concepts such as the dynamic product families and platforms, co-evolution of products and systems, and methods for enhancing manufacturing systems' economic sustainability and prolonging their life to produce more than one product generation are treated. Enablers of change in manufacturing systems, production volume and capability, scalability and managing the volatility of markets, competition among global enterprises and the increasing complexity of products, manufacturing systems and management strategies are discussed. Industry challenges and future directions for research and development needed to help both practitioners and academicians are presented. About the Editor Prof. Dr.-Ing. Michael F. Zaeh, born in 1963, has been and is Professor for and Manufacturing Technology since 2002 and, together with Prof. Dr.-Ing. Gunther Reinhart, Head of the Institute for Machine Tools and Industrial Management (iwb) at the Technische Universitaet Muenchen (TUM). After studying general mechanical engineering, he was doctoral candidate under Prof. Dr.-Ing. Joachim Milberg at TUM from 1990 until 1993 and received his doctorate in 1993. From 1994 to 1995, he was department leader under Prof. Dr.-Ing. Gunther Reinhart. From 1996 to 2002, he worked for a machine tool manufacturer in several positions, most recently as a member of the extended management. Prof. Dr.-Ing. Michael F. Zaeh is an associated member of the CIRP and member of acatech, WGP and WLP. His current researches include among others Joining and Cutting Technologies like Laser Cutting and Welding as well as Friction Stir Welding, Structural Behaviour and Energy Efficiency of Machine Tools and Manufacturing Processes like Additive Manufacturing.

Industrial Product-Service Systems (IPS2), which is defined as “an integrated industrial product and service offering that delivers value in use,” has expanded rapidly over the last decade. IPS2 has allowed us to achieve both high added value and high productivity and has enriched our QOL by improving the performance of products and services. We are now struggling with many awkward issues related to sustainability, but IPS2 is expected to be the “philosopher’s stone” for solving these issues. Following the pattern of conferences held in Cranfield in 2009, Linköping in 2010, and Braunschweig in 2011, the fourth International CIRP Conference on Industrial Product-Service Systems, held on November 8-9, 2012, in Tokyo, will cover various aspects of IPS2. Topics planned for this year’s conference reflect the latest IPS2 information in both the natural sciences and humanities and include case studies from various industries. IPS2 is still a relatively new field, so it is important to keep track of the entire context in order to promote more cross-sectional cooperation between multimodal fields and disciplines. The fourth International CIRP Conference on Industrial Product-Service Systems will serve as a vital platform for such collaborations and the discussion of new scientific ideas.

The two volumes IFIP AICT 414 and 415 constitute the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2013, held in University Park, PA, USA, in September 2013. The 133 revised full papers were carefully reviewed and selected for inclusion in the two volumes. They are organized in 4 parts: sustainable production, sustainable supply chains, sustainable services, and ICT and emerging technologies.