Plating And Surface Finishing

Electroplating is the process of depositing a metal coating onto the surface of an object through the use of an electrical current. Electroplating has evolved into a highly complex process requiring a high level of precision and expertise. Phosphating is the process of converting a steel surface to iron phosphate. This is mostly used as a pretreatment method in conjunction with another method of corrosion protection. Powder coating is a finishing process in which a coating is applied electrostatically to a surface as a free-floating, dry powder before heat is used to finalize the coating. The powder can be made of any number of products: polyester, polyurethane, polyester-epoxy, straight epoxy, and acrylics. Metal finishing is the final step in the manufacturing process used to provide aesthetics and environmental protection. The electroplating market mostly is driven by the electronics and electrical industry and followed by the automotive industry. The demand for electroplating is rising rapidly from the end user industries which propel the growth of the market. The increasing demand for durable metals and growing use of adaptable manufacturing processes for a wide range of applications in the automotive, aerospace & defense, and electrical & electronics industries are likely to boost the demand for electroplating. With the growing demand for high-performance automobile components having excellent resistance to corrosion to enhance the appearance of exterior automobile parts, such as emblems, door handles, hood ornaments, and wheel rims, is driving the demand for electroplating and likely to continue owing to the increasing automobiles production in Asia-Pacific and other emerging economies in the Middle East & Africa. The zinc-nickel electroplating is one of the popular methods of electroplating in the automotive industry. The book cover various aspects related to different Electroplating, Phosphating, Powder Coating and Metal Finishing with their manufacturing process and also provides contact details of machinery suppliers with equipment photographs and plant layout. A total guide to manufacturing and entrepreneurial success in one of today’s complete process of electroplating to metal finishing in industry. This book is one-stop guide to one of the fastest growing electroplating, phosphating, powder coating and metal finishing industry, where opportunities abound for manufacturers, retailers, and entrepreneurs. The book serves up a feast of how-to information, from concept to purchasing equipment.

Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Currently, the trend is towards surface treatments. Surface engineering techniques are generally used to develop a wide range of functional properties, including physical, chemical, electrical, electronic, magnetic, mechanical, wear-resistant and corrosion-resistant properties at the required substrate surfaces. In general, coatings are desirable, or even necessary, for a variety of reasons including economics, material conservation, unique properties, or the engineering and design flexibility which can be obtained by separating the surface properties from the bulk properties. Surface engineered products thus increase performance, reduce costs, control surface properties independently of the substrate and medium, thus offering an enormous potential in the finishing Industry. Electrodepositing of metals is a very significant industrial process. Electroplating is both an art and science .It entailed adhering a thin metal coating to an object by immersing it into an electrically charged solvent containing the dissolved plating metal. Electroplating served a number of functions, such as protecting from corrosion and wear, decoration, and electrical shielding. Anodizing most closely resembles standard electroplating. Anodizing or anodizing is an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts. Anodizing increases corrosion resistance and wears resistance, and provides better adhesion for paint primers and glues than bare metal. Anodic films are most commonly applied to protect aluminium alloys.The aim of this handbook is to give the reader a perspective on several metal surface treatment techniques which are generally followed in the finishing Industry. This is a unique compilation and it draws together in a single source technical principles of surface science and surface treatments technologies of plastics, elastomers, and metals along with various formulae of bath solutions, current density, deposit thickness, manufacturing processes, various ingredients used in these processes. It is a very useful guide for the readers, engineers, scientists, practitioners of surface treatment, researchers, students, entrepreneurs and others involved in materials adhesion and processing.

Arranged to give prominence to the nature and properties of surfaces rather than to process methods. Describes 76 coatings and surface treatments, including acrylic polymers, cobalt and alloys of it, sprayed or slurry-applied chromium oxide, nitrocarburising of steel and cast iron, oil and oleoresinous paints, silver, thermal hardening and vapor deposited ceramic compounds. Then considers coating and treatment methods, such as cladding, electrophoretic deposition, metal powder coating with organic and inorganic binders, and weld surfacing. A final section presents a guide to coating and treatment characteristics, among the smoothness, solderability, friction coefficient, corrosion protection in various environments, uniformity of thickness, fitness for contact with food, and cost. Paper edition (unseen), $124.00. Annotation copyrighted by Book News, Inc., Portland, OR

Nickel and Chromium Plating, Second Edition, does not merely update the first edition but also places additional emphasis on certain methods that have achieved increased industrial use in the 14 years since the first edition was published. The book begins by tracing the history of nickel and chromium plating. This is followed by a discussion of the electrochemistry of electrodeposition from aqueous electrolyte solutions. Separate chapters cover topics such as autocatalytic (electroless) nickel deposition; nickel plating onto aluminum and other difficult substrates; plating onto plastics and high-speed plating; the deposition of various nickel alloys for decorative and functional applications; composite coatings; and tampon (brush) plating. This book will be helpful to those new to the plating industry; those experienced in the industry will find that this revised version enables them to keep up-to-date with the latest developments in this specialized technology.