Process Design Integration And Intensification

Presents comprehensive coverage of process intensification and integration for sustainable design, along with fundamental techniques and experiences from the industry Drawing from fundamental techniques and recent industrial experiences, this book discusses the many developments in process intensification and integration and focuses on increasing sustainability via several overarching topics such as Sustainable Manufacturing, Energy Saving Technologies, and Resource Conservation and Pollution Prevention Techniques. Process Intensification and Integration for Sustainable Design starts discussions on: shale gas as an option for the production of chemicals and challenges for process intensification; the design and techno-economic analysis of separation units to handle feedstock variability in shale gas treatment; RO-PRO desalination; and techno-economic and environmental assessment of ultrathin polysulfone membranes for oxygen-enriched combustion. Next, it looks at process intensification of membrane-based systems for water, energy, and environment applications; the design of internally heat-integrated distillation column (HIDiC); and graphical analysis and integration of heat exchanger networks with heat pumps. Decomposition and implementation of large-scale interplant heat integration is covered, as is the synthesis of combined heat and mass exchange networks (CHAMENs) with renewables. The book also covers optimization strategies for integrating and intensifying housing complexes; a sustainable biomass conversion process assessment; and more. Covers the many advances and changes in process intensification and integration Provides side-by-side discussions of fundamental techniques and recent industrial experiences to guide practitioners in their own processes Presents comprehensive coverage of topics relevant, among others, to the process industry, biorefineries, and plant energy management Offers insightful analysis and integration of reactor and heat exchanger network Looks at optimization of integrated water and multi-regenerator membrane systems involving multi-contaminants Process Intensification and Integration for Sustainable Design is an ideal book for process engineers, chemical engineers, engineering scientists, engineering consultants, and chemists.

"The authors have provided all the elements required for complete understanding of the basic concepts in heat recovery and water minimization in chemical and related processes, and followed these with carefully selected and developed problems and solutions in order to ensure that the concepts delivered can be applied." Simon Perry, The University of Manchester. This graduate textbook covers fundamentals of the key areas of Process Integration and Intensification for intra-process heat recovery (Heat Integration), inter-process heat recovery and cogeneration (Total Site) as well as water conservation. Step by step working sessions are illustrated for deeper understanding of the taught materials. The textbook also provides a wealth of pointers as well as further information for readers to acquire more extensive materials on the diverse industrial applications and the latest development trends in Process Integration and Intensification. It is addressed to graduate students as well as professionals to help the effectively application of Process Integration and Intensification in plant design and operation.

With the growing emphasis on enhancing the sustainability and efficiency of industrial plants, process integration and intensification are gaining additional interest throughout the chemical engineering community. Some of the hallmarks of process integration and intensification include a holistic perspective in design, and the enhancement of material and energy intensity. The techniques are applicable for individual unit operations, multiple units, a whole industrial facility, or even a cluster of industrial plants. This book aims to cover recent advances in the development and application of process integration and intensification. Specific applications are reported for hydraulic fracturing, palm oil milling processes, desalination, reactive distillation, reaction network, adsorption processes, herbal medicine extraction, as well as process control.

Presents comprehensive coverage of process intensification and integration for sustainable design, along with fundamental techniques and experiences from the industry Drawing from fundamental techniques and recent industrial experiences, this book discusses the many developments in process intensification and integration and focuses on increasing sustainability via several overarching topics such as Sustainable Manufacturing, Energy Saving Technologies, and Resource Conservation and Pollution Prevention Techniques. Process Intensification and Integration for Sustainable Design starts discussions on: shale gas as an option for the production of chemicals and challenges for process intensification; the design and techno-economic analysis of separation units to handle feedstock variability in shale gas treatment; RO-PRO desalination; and techno-economic and environmental assessment of ultrathin polysulfone membranes for oxygen-enriched combustion. Next, it looks at process intensification of membrane-based systems for water, energy, and environment applications; the design of internally heat-integrated distillation column (HIDiC); and graphical analysis and integration of heat exchanger networks with heat pumps. Decomposition and implementation of large-scale interplant heat integration is covered, as is the synthesis of combined heat and mass exchange networks (CHAMENs) with renewables. The book also covers optimization strategies for integrating and intensifying housing complexes; a sustainable biomass conversion process assessment; and more. Covers the many advances and changes in process intensification and integration Provides side-by-side discussions of fundamental techniques and recent industrial experiences to guide practitioners in their own processes Presents comprehensive coverage of topics relevant, among others, to the process industry, biorefineries, and plant energy management Offers insightful analysis and integration of reactor and heat exchanger network Looks at optimization of integrated water and multi-regenerator membrane systems involving multi-contaminants Process Intensification and Integration for Sustainable Design is an ideal book for process engineers, chemical engineers, engineering scientists, engineering consultants, and chemists.

With the growing emphasis on enhancing the sustainability and efficiency of industrial plants, process integration and intensification are gaining additional interest throughout the chemical engineering community. Some of the hallmarks of process integration and intensification include a holistic perspective in design, and the enhancement of material and energy intensity. The techniques are applicable for individual unit operations, multiple units, a whole industrial facility, or even a cluster of industrial plants. This book aims to cover recent advances in the development and application of process integration and intensification. Specific applications are reported for hydraulic fracturing, palm oil milling processes, desalination, reactive distillation, reaction network, adsorption processes, herbal medicine extraction, as well as process control.

Written by a highly regarded author with industrial and academic experience, this new edition of an established bestselling book provides practical guidance for students, researchers, and those in chemical engineering. The book includes a new section on sustainable energy, with sections on carbon capture and sequestration, as a result of increasing environmental awareness; and a companion website that includes problems, worked solutions, and Excel spreadsheets to enable students to carry out complex calculations.

This book promotes process design strategies and methods to chemical engineering students and encourages experienced engineers to reflect on - and perhaps challenge - their daily approach to process design. The production facilities and supply chains of the chemical industry represent complex, global systems built on sophisticated technological processes. While process design of the past could rely on steadily growing economies creating a predictable framework of product demand, raw material availability, and technological progress, today global competition, shorter product cycles, unreliable raw material supplies, and emerging, disruptive technologies create new challenges to the design of efficient, flexible, and sustainable processes. A holistic design methodology has to take care of these challenges. Process design can build on many excellent chemical engineering textbooks focusing on unit operations, process intensification, or process integration. Only a few books address the creative step finding an initial process structure. Process design mehodologies constitute the main topic of this book. A special focus is given to the search for an optimal process structure (process synthesis), since an inferior process structure cannot be "upgraded" into an optimal process during later extensive optimization of process parameters regardless of the effort. The design methodology illustrated in the textbook first outlines alternate strategies to find an initial process structure (hierarchical approach or superstructure concepts with heuristic rules or mixed integer non-linear programming). The role of design targets to guide a process designer is shown for energy integration and capital investment. In a next design step, process intensification and integration are used to improve the initial process structure with respect to unit operation efficiencies (heating, cooling, and mixing) and process synergies (heat-power integration, reaction distillation, dividing wall column, etc.) resulting in superior processes. The last step of the process design methodology introduces the concept of "no-regret"- solutions. These "no-regret"-solutions aim at process designs offering a robust performance in different, future scenarios (fluctuating or unexpected product demand). Modular designs offer a powerful tool to esatablish highly flexible, chemical processes. The design methodology is demonstrated in a comprehensive design case dealing with 6 chemical processes integrated into a production site. The design procedure to derive process and plant structures is illustrated in a step by step approach. To a large extend, this book on process design builds on experiences of the author at Bayer Technology Services. The book includes the input of many Bayer people - technical contributions, exciting suggestions, and enlightening discussions. The book summarizes courses on "Process Intensification" and "Process Design" given by the author at the Technical University Dresden (TU Dresden - 2008), East China University of Science and Technology (ECUST Shanghai - 2012-2014) and Ruhr University Bochum (RUB - 2014-2015).

The first guide to compile current research and frontline developments in the science of process intensification (PI), Re-Engineering the Chemical Processing Plant illustrates the design, integration, and application of PI principles and structures for the development and optimization of chemical and industrial plants. This volume updates professionals on emerging PI equipment and methodologies to promote technological advances and operational efficacy in chemical, biochemical, and engineering environments and presents clear examples illustrating the implementation and application of specific process-intensifying equipment and methods in various commercial arenas.