Process Integration

Since its first development in the 1970s, Process Integration (PI) has become an important methodology in achieving more energy efficient processes. This pioneering handbook brings together the leading scientists and researchers currently contributing to PI development, pooling their expertise and specialist knowledge to provide readers with a comprehensive and up-to-date guide to the latest PI research and applications. After an introduction to the principles of PI, the book reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems. The book considers Heat Integration, Mass Integration and Extended PI as well as a series of applications and case studies. Chapters address not just operating and capital costs but also equipment design and operability issues, through to buildings and supply chains. With its distinguished editor and international team of expert contributors, Handbook of Process Integration (PI) is a standard reference work for managers and researchers in all energy-intensive industries, as well as academics with an interest in them, including those designing and managing oil refineries, petrochemical and power plants, as well as paper/pulp, steel, waste, food and drink processors. This pioneering handbook provides a comprehensive and up-to-date guide to the latest process integration research and applications Reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems Chapters also address equipment design and operability issues, through to buildings and supply chains

Pinch analysis and related techniques are the key to design of inherently energy-efficient plants. This book shows engineers how to understand and optimize energy use in their processes, whether large or small. Energy savings go straight to the bottom line as increased profit, as well as reducing emissions. This is the key guide to process integration for both experienced and newly qualified engineers, as well as academics and students. It begins with an introduction to the main concepts of pinch analysis, the calculation of energy targets for a given process, the pinch temperature and the golden rules of pinch-based design to meet energy targets. The book shows how to extract the stream data necessary for a pinch analysis and describes the targeting process in depth. Other essential details include the design of heat exchanger networks, hot and cold utility systems, CHP (combined heat and power), refrigeration and optimization of system operating conditions. Many tips and techniques for practical application are covered, supported by several detailed case studies and other examples covering a wide range of industries, including buildings and other non-process situations. The only dedicated pinch analysis and process integration guide, fully revised and expanded supported by free downloadable energy targeting software The perfect guide and reference for chemical process, food and biochemical engineers, plant engineers and professionals concerned with energy optimisation, including building designers Covers the practical analysis of both new and existing systems, with ful details of industrial applications and case studies

With growing global competition, the process industries must spare no effort in insuring continuous process improvement in terms of Increasing profitability; Conservation of resources and Prevention of pollution. The question is how can engineers achieve these goals for a given process with numerous units and streams? Until recently conventional approaches to process design and operation put emphasis only on individual units and parts of the process. A more powerful integrated approach was lacking. The new field of Process Integration looks towards the processing plant as a whole in its attempt to find solutions and improvements. Research over the past two decades has resulted in many techniques that allow engineers to better understand complex facilities and significantly enhance their performance. This textbook presents a comprehensive and authoritative treatment of the concepts, tools and applications of Process Integration. Emphasis is given to systematic ways of analyzing process performance. Graphical, algebraic and mathematical procedures are presented in detail. In addition to covering the fundamentals of the subject, the book also includes numerous case studies and examples that illustrate how Process Integration is solving actual industrial problems. Systematic methodology for analyzing the process as an integrated system, identifying global insights of the process, and generating optimum strategies and solutions Proper mix of fundamental principles, insightful tools, and industrial applications Generic techniques that are applicable to a wide variety of processing facilities Packed with case studies, practical tools, charts, tables, and performance criteria Extensive bibliography to provide ready access to process integration literature Excellent review of state-of-the-art technology, development trends, and future research directions

"The authors have provided all the elements required for complete understanding of the basic concepts in heat recovery and water minimization in chemical and related processes, and followed these with carefully selected and developed problems and solutions in order to ensure that the concepts delivered can be applied." Simon Perry, The University of Manchester. This graduate textbook covers fundamentals of the key areas of Process Integration and Intensification for intra-process heat recovery (Heat Integration), inter-process heat recovery and cogeneration (Total Site) as well as water conservation. Step by step working sessions are illustrated for deeper understanding of the taught materials. The textbook also provides a wealth of pointers as well as further information for readers to acquire more extensive materials on the diverse industrial applications and the latest development trends in Process Integration and Intensification. It is addressed to graduate students as well as professionals to help the effectively application of Process Integration and Intensification in plant design and operation.

To achieve environmental sustainability in industrial plants, resource conservation activities such as material recovery have begun incorporating process integration techniques for reusing and recycling water, utility gases, solvents, and solid waste. Process Integration for Resource Conservation presents state-of-the-art, cost-effective techniques

Sustainable Design through Process Integration: Fundamentals and Applications to Industrial Pollution Prevention, Resource Conservation, and Profitability Enhancement, Second Edition, is an important textbook that provides authoritative, comprehensive, and easy-to-follow coverage of the fundamental concepts and practical techniques on the use of process integration to maximize the efficiency and sustainability of industrial processes. The book is ideal for adoption in process design and sustainability courses. It is also a valuable guidebook to process, chemical, and environmental engineers who need to improve the design, operation, performance, and sustainability of industrial plants. The book covers pressing and high growth topics, including benchmarking process performance, identifying root causes of problems and opportunities for improvement, designing integrated solutions, enhancing profitability, conserving natural resources, and preventing pollution. Written by one of the world’s foremost authorities in integrated process design and sustainability, the new edition contains new chapters and updated materials on various aspects of process integration and sustainable design. The new edition is also packed with numerous new examples and industrial applications. Allows the reader to methodically develop rigorous targets that benchmark the performance of industrial processes then develop cost-effective implementations Contains state-of-the-art process integration and improvement approaches and techniques including graphical, algebraic, and mathematical methods Covers topics and applications that include profitability enhancement, mass and energy conservation, synthesis of innovative processes, retrofitting of existing systems, design and assessment of water, energy, and water-energy-nexus systems, and reconciliation of various sustainability objectives

Written by a highly regarded author with industrial and academic experience, this new edition of an established bestselling book provides practical guidance for students, researchers, and those in chemical engineering. The book includes a new section on sustainable energy, with sections on carbon capture and sequestration, as a result of increasing environmental awareness; and a companion website that includes problems, worked solutions, and Excel spreadsheets to enable students to carry out complex calculations.

This timely book provides authoritative, comprehensive, and easy-to-follow coverage of the fundamental concepts and practical techniques on the use of process integration to maximize the efficiency and sustainability of industrial processes. Over the past three decades, significant advances have been made in treating, designing, and operating chemical processes as integrated systems. Whether you are a process engineer, an industrial decision maker, or a researcher, this book will be an indispensable resource tool for systematically enhancing process performance and developing novel and sustainable process designs. The book is also ideal for use as a text in an upper level undergraduate or an introductory graduate course on process design and sustainability. This ground breaking reference enhances and reconciles various process and sustainability objectives, such as cost effectiveness, yield improvement, energy efficiency, and pollution prevention. The detailed tools and applications within are written by one of the world’s foremost process integration and design experts and will save you time and money. Contains state-of-the-art process integration approaches and applications including graphical, algebraic, and mathematical techniques Covers applications that include process economics, targeting for conservation of mass and energy, synthesis of innovative processes, retrofitting of existing systems, design and assessment of renewable energy systems, and in-process pollution prevention Presents fundamentals and step-by-step procedures that can be applied to the design and optimization of new processes as well the retrofitting and operation of existing processes, as well as including numerous examples and case studies for a broad array of industrial systems and processes