Production And Recycling Of Ev Batteries

Available online: https://pub.norden.org/temanord2024-502/ Eunomia Research & Consulting and Mepex Consult AS were commissioned by the Nordic Working Group for Circular Economy to carry out a study on production and recycling of batteries used in electrical vehicles (EVs) with a focus on the Nordic region. The study sought to contribute to building knowledge around technologies and procedures capable of reducing emissions and minimising environmental risks across the EV battery value chain, and to provide initial findings that may inform future Best Available Techniques Reference documents. The EV battery value chain is experiencing rapid growth and evolution at all stages. Each of these stages, and associated technologies, are accompanied by environmental risks, waste products and emissions. Additionally, distinct barriers to the circularity of batteries include degradation of battery capacity and complexity of technologies and supply chains.

This book addresses recycling technologies for many of the valuable and scarce materials from spent lithium-ion batteries. A successful transition to electric mobility will result in large volumes of these. The book discusses engineering issues in the entire process chain from disassembly over mechanical conditioning to chemical treatment. A framework for environmental and economic evaluation is presented and recommendations for researchers as well as for potential operators are derived.

A comprehensive guide to the reuse and recycling of lithium-ion power batteries—fundamental concepts, relevant technologies, and business models Reuse and Recycling of Lithium-Ion Power Batteries explores ways in which retired lithium ion batteries (LIBs) can create long-term, stable profits within a well-designed business operation. Based on a large volume of experimental data collected in the author’s lab, it demonstrates how LIBs reuse can effectively cut the cost of Electric Vehicles (EVs) by extending the service lifetime of the batteries. In addition to the cost benefits, Dr. Guangjin Zhao discusses how recycling and reuse can significantly reduce environmental and safety hazards, thus complying with the core principles of environment protection: recycle, reuse and reduce. Offering coverage of both the fundamental theory and applied technologies involved in LIB reuse and recycling, the book's contents are based on the simulated and experimental results of a hybrid micro-grid demonstration project and recycling system. In the opening section on battery reuse, Dr. Zhao introduces key concepts, including battery dismantling, sorting, second life prediction, re-packing, system integration and relevant technologies. He then builds on that foundation to explore advanced topics, such as resource recovery, harmless treatment, secondary pollution control, and zero emissions technologies. Reuse and Recycling of Lithium-Ion Power Batteries: • Provides timely, in-depth coverage of both the reuse and recycling aspects of lithium-ion batteries • Is based on extensive simulation and experimental research performed by the author, as well as an extensive review of the current literature on the subject • Discusses the full range of critical issues, from battery dismantling and sorting to secondary pollution control and zero emissions technologies • Includes business models and strategies for secondary use and recycling of power lithium-ion batteries Reuse and Recycling of Lithium-Ion Power Batteries is an indispensable resource for researchers, engineers, and business professionals who work in industries involved in energy storage systems and battery recycling, especially with the manufacture and use (and reuse) of lithium-ion batteries. It is also a valuable supplementary text for advanced undergraduates and postgraduate students studying energy storage, battery recycling, and battery management.

​This book presents a state-of-the-art review of recent advances in the recycling of spent lithium-ion batteries. The topics covered include: introduction to the structure of lithium-ion batteries; development of battery-powered electric vehicles; potential environmental impact of spent lithium-ion batteries; pretreatment of spent lithium-ion batteries for recycling processing; pyrometallurgical processing for recycling spent lithium-ion batteries; hydrometallurgical processing for recycling spent lithium-ion batteries; direct processing for recycling spent lithium-ion batteries; high value-added products from recycling of spent lithium-ion batteries; and effects of recycling of spent lithium-ion batteries on environmental burdens. The book provides an essential reference resource for professors, researchers, and policymakers in academia, industry, and government around the globe.

The transformation towards electric mobility requires the highest quality mass production of battery cells. However, few research in battery cell engineering focus beyond new cell chemistries. As a consequence, there exists a huge gap between basic battery research and comparable scientific approaches to battery cell production. This handbook bridges the gap between basic electrochemical battery cell research and battery cell production approaches.To run lithium-ion battery gigafactories successfully and sustainably, high-quality battery cell production processes and systems are required. The Handbook on Smart Battery Cell Manufacturing provides a comprehensive and well-structured analysis of every aspect of the manufacturing process of smart battery cell, including upscaling battery cell production, accompanied by many instructive practical examples of the digitalization of battery products and manufacturing systems using an integrated life cycle perspective.

Lithium Process Chemistry: Resources, Extraction, Batteries and Recycling presents, for the first time, the most recent developments and state-of-the-art of lithium production, lithium-ion batteries, and their recycling. The book provides fundamental and theoretical knowledge on hydrometallurgy and electrochemistry in lithium-ion batteries, including terminology related to these two fields. It is of particular interest to electrochemists who usually have no knowledge in hydrometallurgy and hydrometallurgists not familiar with electrochemistry applied to Li-ion batteries. It is also useful for both teachers and students, presenting an overview on Li production, Li-ion battery technologies, and lithium battery recycling processes that is accompanied by numerous graphical presentations of different battery systems and their electrochemical performances. The book represents the first time that hydrometallurgy and electrochemistry on lithium-ion batteries are assembled in one unique source. Provides fundamental and theoretical knowledge on hydrometallurgy and electrochemistry in lithium-ion batteries Represents the first time that hydrometallurgy and electrochemistry on lithium-ion batteries are assembled in one unique source. Ideal for both electrochemists who usually have no knowledge in hydrometallurgy and hydrometallurgists not familiar with electrochemistry applied to Li-ion batteries Presents recent developments, as well as challenges in lithium production and lithium-ion battery technologies and their recycling Covers examples of Li processes production with schematics, also including numerous graphical presentations of different battery systems and their electrochemical performances

This book surveys state-of-the-art research on and developments in lithium-ion batteries for hybrid and electric vehicles. It summarizes their features in terms of performance, cost, service life, management, charging facilities, and safety. Vehicle electrification is now commonly accepted as a means of reducing fossil-fuels consumption and air pollution. At present, every electric vehicle on the road is powered by a lithium-ion battery. Currently, batteries based on lithium-ion technology are ranked first in terms of performance, reliability and safety. Though other systems, e.g., metal-air, lithium-sulphur, solid state, and aluminium-ion, are now being investigated, the lithium-ion system is likely to dominate for at least the next decade – which is why several manufacturers, e.g., Toyota, Nissan and Tesla, are chiefly focusing on this technology. Providing comprehensive information on lithium-ion batteries, the book includes contributions by the world’s leading experts on Li-ion batteries and vehicles.

A comprehensive guide to the reuse and recycling of lithium-ion power batteries—fundamental concepts, relevant technologies, and business models Reuse and Recycling of Lithium-Ion Power Batteries explores ways in which retired lithium ion batteries (LIBs) can create long-term, stable profits within a well-designed business operation. Based on a large volume of experimental data collected in the author’s lab, it demonstrates how LIBs reuse can effectively cut the cost of Electric Vehicles (EVs) by extending the service lifetime of the batteries. In addition to the cost benefits, Dr. Guangjin Zhao discusses how recycling and reuse can significantly reduce environmental and safety hazards, thus complying with the core principles of environment protection: recycle, reuse and reduce. Offering coverage of both the fundamental theory and applied technologies involved in LIB reuse and recycling, the book's contents are based on the simulated and experimental results of a hybrid micro-grid demonstration project and recycling system. In the opening section on battery reuse, Dr. Zhao introduces key concepts, including battery dismantling, sorting, second life prediction, re-packing, system integration and relevant technologies. He then builds on that foundation to explore advanced topics, such as resource recovery, harmless treatment, secondary pollution control, and zero emissions technologies. Reuse and Recycling of Lithium-Ion Power Batteries: • Provides timely, in-depth coverage of both the reuse and recycling aspects of lithium-ion batteries • Is based on extensive simulation and experimental research performed by the author, as well as an extensive review of the current literature on the subject • Discusses the full range of critical issues, from battery dismantling and sorting to secondary pollution control and zero emissions technologies • Includes business models and strategies for secondary use and recycling of power lithium-ion batteries Reuse and Recycling of Lithium-Ion Power Batteries is an indispensable resource for researchers, engineers, and business professionals who work in industries involved in energy storage systems and battery recycling, especially with the manufacture and use (and reuse) of lithium-ion batteries. It is also a valuable supplementary text for advanced undergraduates and postgraduate students studying energy storage, battery recycling, and battery management.