Design And Manufacture Of Fibre Reinforced Composites

This book presents an introduction to the design and manufacture of fibre-reinforced composites. The mechanical properties of unidirectional composites are considered in a structural design context. The use of woven and random fibres is also addressed. The accuracy of design estimates for unidirectional composites is benchmarked against test data, and the relevance of a factor of safety (FoS) is established. The importance of prototype testing is emphasised. This book illustrates how to make a fibre-reinforced composite. Wet layup, vacuum bagging and prepreg moulding are covered in detail. Some guidance on mould design and construction is also provided. Finally, an introduction to the manufacture of composite tubes is presented. Wherever possible, design and make examples are used to illustrate the content. Tutorial questions and problems are included at the end of each chapter. The reader is encouraged to use these questions and problems to assess their own level of understanding of the content.

The newly expanded and revised edition of Fiber-Reinforced Composites: Materials, Manufacturing, and Design presents the most up-to-date resource available on state-of-the-art composite materials. This book is unique in that it not only offers a current analysis of mechanics and properties, but also examines the latest advances in test metho

Design and Manufacture of Structural Composites provides an overview of the main manufacturing challenges encountered when processing fibre-reinforced composite materials. Composites are unique in that the material is created at the same time as the structure, forming a very close link between the constituents, the manufacturing process and the resulting mechanical performance. This book takes an in-depth look at material choices and the intermediate steps required to convert different fibre and matrix combinations into finished products. It provides an insight into recent developments for each of the manufacturing processes covered, addressing design, cost, rate and mechanical performance. Topics covered include an introduction to composite materials, material preforming and conversion, moulding, digital design and sustainability, which addresses waste reduction, disassembly and fibre recovery. This book has been developed primarily as a teaching resource with contributions from leading experts in the field. The content has evolved from courses given by the authors to mechanical engineering and materials science students, at both undergraduate and postgraduate levels. It also draws upon experience gained during research projects and from leading industry experts. It therefore provides non-specialists with a valuable introduction to composite manufacturing techniques, helping to determine the most suitable manufacturing routes and to understand the challenges associated with the production of high-performance composite components. Provides an overview of the most common manufacturing routes for fibre reinforced composites, including the influence of the manufacturing route on mechanical properties, production volume and component cost Discusses recent advances in composite manufacturing, including the use of automation, process simulation, digital factories, and solutions to improve sustainability Looks at where the composites sector is heading and discusses some of the challenges faced by end-users looking to scale up production and increase the uptake of fibre-reinforced composites for structural applications

A practical book of value to those in the automotive, chemical, aerospace and offshore industries. Case studies are included and as well as covering flexible manufacturing systems and non-destructive evaluation, the author looks ahead to metal matrix composites and ceramic matrix composites.

This very practical book is intended to show how composites are increasingly being used in real-world applications in areas where the primary material choice in the past would have been exclusively metals-based. A series of in-depth case studies examiines the design processes involved in putting together aircraft fuselages, Formua 1 cars, Transit van roofs, infrastructure systems for water treatment and storage and many other novel applications for FRCs. It shows how an awareness of engineering properties needs to be built into the design process at an early stage. It is essential for professionals in, and newcomers to, the FRP industry; executives in engineering and manufacturing who are considering using FRPs in place of more traditional materials; students in materials science and engineering.

This books sets out an approach to the design and development of composite products that will lead to the maximum likelihood of developing commercially successful products, generally in the face of a great deal of uncertainty in most areas of the development process. The book is practically orientated, covering those areas of composite technology most critical to product developments, rather than those of the most theoretical importance, therefore providing a basis for mutual understanding among the broad field of composite specialists. The author's experience provides a hands-on approach to the methodology of design with composites. All those interested in composites design and manufacture, including those practising in such diverse fields as resin formulation, reinforcement, manufacture, design processing and manufacturing engineering will find this book invaluable.

This sixth workshop furthers and reinforces the interaction among researchers, engineers, and scientists working on Composites in Canada and in Japan.