Additive Manufacturing For Biocomposites And Synthetic Composites

Additive Manufacturing for Bio-Composites and Synthetic Composites focuses on processes, engineering, and product design applications of bio-composites and synthetic composites in additive manufacturing (AM). It discusses the preparation and material characterization and selection, as well as future opportunities and challenges. Reviews the latest research on the development of composites for AM and the preparation of composite feedstocks. Offers an analytical and statistical approach for the selection of composites for AM, including characterization of material properties. Emphasizes the use of environmentally friendly composites. Analyzes the lifecycle including costs. Considers potential new fibers, their selection, and future applications. This book provides a comprehensive overview of the application of advanced composite materials in AM and is aimed at researchers, engineers, and advanced students in materials and manufacturing engineering and related disciplines.

The book highlights the recent research developments in biocomposite design, mechanical performance and utility. It discusses innovative experimental approaches along with mechanical designs and manufacturing aspects of various fibrous polymer matrix composites and presents examples of the synthesis and development of biocomposites and their applications. It is useful for researchers developing biocomposite materials for biomedical and environmental applications.

This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.

Biocomposite and Synthetic Composites for Automotive Applications provides a detailed review of advanced macro and nanocomposite materials and structures, and discusses their use in the transport industry, specifically for automotive applications. This book covers materials selection, properties and performance, design solutions, and manufacturing techniques. A broad range of different material classes are reviewed with emphasis on advanced materials and new research pathways where composites can be derived from agricultural waste in the future, as well as the development and performance of hybrid composites. The book is an essential reference resource for those researching materials development and industrial design engineers who need a detailed understanding of materials usage in transport structures. Life Cycle Assessment (LCA) analysis of composite products in automotive applications is also discussed, and the effect of different fiber orientation on crash performance. Synthetic/natural fiber composites for aircraft engine fire-designated zones are linked to automotive applications. Additional chapters include the application and use of magnesium composites compared to biocomposites in the automotive industry; autonomous inspection and repair of aircraft composite structures via vortex robot technology and its application in automotive applications; composites in a three-wheeler (tuk tuk); and thermal properties of composites in automotive applications. Covers advanced macro and nanocomposites used in automotive structures Emphasizes materials selection, properties and performance, design solutions, and manufacturing techniques Features case studies of successful applications of biocomposites in automotive structures

Additive Manufacturing of Polymer Composites: Materials, Processes, and Properties presents the latest developments in AM of polymer matrix composites and illustrates the large range of composite materials that can be obtained. Different technologies with their own specificities such as: fused filament fabrication, selective laser sintering, stereolithography, and direct-ink-writing. Composites with chopped or continuous reinforcement, with synthetic or natural fibers, with thermoplastic or thermoset resin are compared and described in detail. Their thermal, physical, electrical, and mechanical properties are discussed. The book is dedicated to professionals involved in engineering design and production, as well as industrial communities who want to gain in-depth knowledge in the field of 3D printed composites. Provides an overview of different methods for additive manufacturing of polymer-based matrix composites Covers long and short fiber-based composites and corresponding application examples Addresses the development and properties of a wide range of matrices (thermoplastics, thermosets), and fibers (natural and synthetic) in a user-specified orientation, continuous or random organization and hierarchical structures Presents sustainability and structural reliability of composite structures Displays a careful balance between materials science and technology, providing a detailed understanding of how composites’ properties, processing, performance, and structure are interrelated

This book describes crucial aspects related to the additive and subtractive manufacturing of different composites. The first half of this book mainly deals with the various types of composite fabrication methods along with the introduction, features and mechanisms and also the processing of composite materials via additive manufacturing route. Also, the thermal, mechanical, physical and chemical properties relevant to the processing of composite materials are included in the chapters. The second half of this book primarily demonstrates an extensive section on the different types of additive manufacturing processes like selective laser sintering, selective laser melting, stereolithography, fused deposition modeling and material jetting used to fabricate the metals and polymers. Also, the chapters address the complete description of fabrication processes for metal matrix composites and polymer matrix composites. Moreover, the different methods adopted such as short peening, micro-machining, heat-treatment and solution treatment to improve the surface improvement are well discussed. This book gives many helps to researchers and students in the fields of the additive and subtractive manufacturing of different composites.

Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability introduces the reader to the current state of technologies involved in processing and design of polymer-reinforced fiber composites using additive manufacturing's automated fiber placement methods, through ten seminal SAE International papers. Currently, the material layup strategy in terms of process selection and manufacturability is usually not prioritized in the design phase. Engineers do not have a good way to see how their design choices can affect the manufacturing process beyond their initial structural-level considerations. The result is typically a large amount of experimental testing necessary to qualify the materials and structures typified in the classical building-block approach. Such an environment makes mistakes difficult to solve and, should redesign be required, obtaining reliable information is hard to piece together. Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability approaches the question of quality in these structures from a hands-on, solution-driven perspective.

Mechanical and Physical Testing of Biocomposites, Fibre-Reinforced Composites and Hybrid Composites covers key aspects of fracture and failure in natural/synthetic fiber reinforced polymer based composite materials, ranging from crack propagation, to crack growth, and from notch-size effect, to damage-tolerant design. Topics of interest include mechanical properties, such as tensile, flexural, compression, shear, impact, fracture toughness, low and high velocity impact, and anti-ballistic properties of natural fiber, synthetic fibers and hybrid composites materials. It also covers physical properties, such as density, water absorption, thickness swelling, and void content of composite materials fabricated from natural or synthetic materials. Written by leading experts in the field, and covering composite materials developed from different natural fibers and their hybridization with synthetic fibers, the book's chapters provide cutting-edge, up-to-date research on the characterization, analysis and modelling of composite materials. Contains contributions from leading experts in the field Discusses recent progress on failure analysis, SHM, durability, life prediction and the modelling of damage in natural fiber-based composite materials Covers experimental, analytical and numerical analysis Provides detailed and comprehensive information on mechanical properties, testing methods and modelling techniques