Additive Manufacturing For Chemical Science And Engineering

This book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing.

Selected, peer-reviewed papers from the conference Materials Science and Technology of Additive Manufacturing 2019 (MSTAM), December 10-11, 2019, Bremen, Germany

3D printing has rapidly established itself as an essential enabling technology within research and industrial chemistry laboratories. Since the early 2000s, when the first research papers applying this technique began to emerge, the uptake by the chemistry community has been both diverse and extraordinary, and there is little doubt that this fascinating technology will continue to have a major impact upon the chemical sciences going forward. This book provides a timely and extensive review of the reported applications of 3D Printing techniques across all fields of chemical science. Describing, comparing, and contrasting the capabilities of all the current 3D printing technologies, this book provides both background information and reader inspiration, to enable users to fully exploit this developing technology further to advance their research, materials and products. It will be of interest across the chemical sciences in research and industrial laboratories, for chemists and engineers alike, as well as the wider science community.

Special topic volume with invited peer-reviewed papers only

Additive Manufacturing Technology Highly comprehensive resource covering all key aspects of the current developments of additive manufacturing Additive Manufacturing Technology: Design, Optimization, and Modeling provides comprehensive and in-depth knowledge of the latest advances in various additive manufacturing technologies for polymeric materials, metals, multi-materials, functionally graded materials, and cell-laden bio-inks. It also details the application of numerical modeling in facilitating the design and optimization of materials, processes, and printed parts in additive manufacturing. The topics covered in this book include: Fundamentals and applications of 4D printing, 3D bioprinting of cell-laden bio-inks, and multi-material additive manufacturing Alloy design for metal additive manufacturing, mechanisms of metallurgical defect formation, and the mechanical properties of printed alloys Modified inherent strain method for the rapid prediction of residual stress and distortion within parts fabricated by additive manufacturing Modeling of the different stages in polymer and metal additive manufacturing processes, including powder spreading, melting, and thermal stress evolution By providing extensive coverage of highly relevant concepts and important topics in the field of additive manufacturing, this book highlights its essential role in Industry 4.0 and serves as a valuable resource for scientists, engineers, and students in materials science, engineering, and biomedicine.

"Additive manufacturing (AM) is a potentially disruptive technology, revolutionizing not only traditional industries but generating entirely new ones through rapid innovation, the democratization of manufacturing, and unprecedented freedom of design. Furthermore, the development of AM technologies has practical implications for economic growth, healthcare, national security, space exploration, and sustainability. For military and space agencies, AM offers the possibility to transform the traditional supply chain system through manufacturing at-point-of-demand, recycling, and indigenous sourcing of raw materials. Similarly, these concepts are being leveraged by remote communities across the globe through efforts such as Fab Labs, which provide low-cost access to manufacturing technologies. AM is transforming healthcare in unexpected ways: doctors and patients have access to high-quality physical 3D models generated directly from computerized tomography (CT) scans. These surgical guides have proved invaluable in surgical preparation and patient consent. In the lab, researchers are developing medical devices or implants which mimic the patient's physiology, are pre-loaded with therapeutics, and are replaced with the patient's cells through natural tissue repair pathways. Pushing the limits of resolution, multi-photon technologies, which allow subdiffraction-limited resolution, are revolutionizing the development of micro-optical components. Unfortunately, adoption of AM technologies by industry has been slow; and while there are numerous success stories and commercial adoption is steadily increasing, AM is hampered by weak parts, incomplete certification methods, and empirical materials development. Regulatory and standards bodies are working to update or develop new standards and policies to deal with the unique material and production issues posed by AM. Many of the challenges facing the industry stem from our limited understanding of structure-process-performance relationships. These challenges fall into many categories and require a broad range of skills to address. For the researcher, AM processes offer unique challenges in materials development, metrology, and modeling, as well as opportunities to combine all three. What makes a polymer printable? What process parameters are important? How should parts be tested? These are all active areas of investigation. This book was inspired by the 2017 ACS Symposium "Additive Manufacturing of Structures and Functional Devices: Materials, Methods, Models, and Testing" and is supplemented by additional experts in the polymer AM field. The chapters discuss the technologies, measurement challenges, manufacturing opportunities, and fabrication potentials. We begin with an introduction to polymer additive manufacturing, identifying the measurement needs and technical challenges facing the industry. A chapter reviewing polymer powder bed fusion follows, providing a complete discussion on methods, materials, and applications. The bulk of the book covers thermoplastic material extrusion, with chapters discussing recycling-based feedstocks, composites materials, and multi-physics modeling linking experimentation and theory. Moving from thermoplastics to conductive inks, a chapter on in situ monitoring and control of direct-ink-write provides a clear example of how theory and modern machine vision can be used to create a practical and responsive control system. The last chapter provides a state-of-the-art review of multi-photon printing, discussing methods, materials, and the stunning capabilities of the technique"--

This book discusses and chronicles various types of manufacturing processes, including casting and molding, machining, joining, shearing, and forming. It refers to repetitive, discrete job shop process manufacturing (continuous) and process manufacturing (batch). It also offers detailed examples from the nuclear, electronic, plastics, adhesives, inks, packaging, chemical, and pharmaceutical industries. Advanced Manufacturing Operations Technologies: Principles, Applications, and Design Correlations in Chemical Engineering Fields of Practice fills the gap in the connection between production and regulated applications in several industries. It highlights established concepts and provides a new, fresh outlook by concentrating on and creating linkages in the implementation of practices in manufacturing and safe, clean energy systems. Case studies for the overall design, installations, and construction of manufacturing operations in various industries as well as the standard operating procedures are offered. The book also discusses the correlation between design strategies including step-by-step processes to ensure the reliability, safety, and efficacy of products. The fundamentals of controlled techniques, quality by design, risk assessment, and management are covered in support of operations applications and continuous improvement. This comprehensive book is helpful to all professionals, students, and academicians in many scientific disciplines that utilize fundamental principles of chemical engineering. It is engineering-driven and will be of use to those in industrial and manufacturing, chemical, biochemical, mechanical engineering, and automated control systems fields.

Special topic volume with invited peer-reviewed papers only