Advanced Physical Chemistry For Process Metallurgy

During the last three decades, there have been dramatic changes in the steel industry in terms of the quality of products, processing technology, energy efficiency, labor productivity and environmental protection. The once prominent role of the metals industry in national economies is declining in industrialized countries to the point where fewer research engineers are employed in the industry. The scope of this book is limited to selected topics within the field of Physical Chemistry of Iron and Steelmaking"that are relevant to reduction, refining and solidification steps in the steel industry. The authors, leaders in the field, have gathered the complex information regarding metallurgy in this collection to enable the next generation to take this branch of science, and the metals industry, to new heights. Graduate students and research engineers will find this book particularly useful, while practicing engineers, innovators and managers in technology developmentwill read and consult this book for inspiration and reference.

This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.

This textbook provides a thorough and comprehensive introduction to stoichiometry and thermodynamics with special emphasis on applications to metallurgical processes. The author's approach is to introduce students early on to the fundamentals of the physical chemistry and thermodynamics of metallurgical processes and then gradually expand the treatment into progressively more advanced areas. Topics covered include the laws of thermodynamics, material and energy balances, gasification and combustion of fuels, the iron blast furnace, direct reduction reactors, nonferrous smelters, fluidized-bed roasters, the theory of solutions, chemical equilibrium, electrochemistry. Also included are over 150 worked examples and 450 exercises, many with solutions. The examples and exercises range from straightforward tests of theory to complex analyses of real processes. Every chapter is provided with a full and up-to-date set of references.

Treatise on Process Metallurgy: Volume One, Process Fundamentals provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more. The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board. Provides the entire breadth of process metallurgy in a single work Includes in-depth knowledge in all key areas of process metallurgy Approaches the topic from an interdisciplinary perspective, providing broad range coverage on topics

As product specifications become more demanding, manufacturers require steel with ever more specific functional properties. As a result, there has been a wealth of research on how those properties emerge during steelmaking. Fundamentals of metallurgy summarises this research and its implications for manufacturers. The first part of the book reviews the effects of processing on the properties of metals with a range of chapters on such phenomena as phase transformations, types of kinetic reaction, transport and interfacial phenomena. Authors discuss how these processes and the resulting properties of metals can be modelled and predicted. Part two discusses the implications of this research for improving steelmaking and steel properties. With its distinguished editor and international team of contributors, Fundamentals of metallurgy is an invaluable reference for steelmakers and manufacturers requiring high-performance steels in such areas as automotive and aerospace engineering. It will also be useful for those dealing with non-ferrous metals and alloys, material designers for functional materials, environmentalists and above all, high technology industries designing processes towards materials with tailored properties. Summarises key research and its implications for manufacturers Essential reading for steelmakers and manufacturers Written by leading experts from both industry and academia