Advances In Machining Of Composite Materials

This book covers a wide range of conventional and non-conventional machining processes of various composite materials, including polymer and metallic-based composites, nanostructured composites and green/natural composites. It presents state-of-the-art academic work and industrial developments in material fabrication, machining, modelling and applications, together with current practices and requirements for producing high-quality composite components. There are also dedicated chapters on physical properties and fabrication techniques of different composite material groups. The book also has chapters on health and safety considerations when machining composite materials and recycling composite materials. The contributors present machining composite materials in terms of operating conditions; cutting tools; appropriate machines; and typical damage patterns following machining operations. This book serves as a useful reference for manufacturing engineers, production supervisors, tooling engineers, planning and application engineers, and machine tool designers. It can also benefit final-year undergraduate and postgraduate students, as it provides comprehensive information on the machining of composite materials to produce high-quality final components. The book chapters were authored by experienced academics and researchers from four continents and nine countries including Canada, China, Egypt, India, Malaysia, Portugal, Singapore, United Kingdom and the USA.

In recent years, the application of composite materials hasincreased in various areas of science and technology due to theirspecial properties, namely for use in the aircraft, automotive,defence, aerospace and other advanced industries. Machiningcomposite materials is quite a complex task owing to itsheterogenity, and to the fact that reinforcements are extremelyabrasive. In modern engineering, high demands are placed oncomponents made of composites in relation to their dimensionalprecision as well as their surface quality. Due to these potentialapplications, there is a great need to understand the questionsassociated with machining composite materials. This book aims to provide the fundamentals and the recentadvances in the machining of composite materials (polymers, metalsand ceramics) for modern manufacturing engineering. The three partsof the book cover the machining of polymeric, metal and ceramicmatrix composites. This book can be used as a text book for the final year of anundergraduate engineering course or for those studyingmachining/composites at the postgraduate level. It can also serveas a useful work of reference for academics, manufacturing andmaterials researchers, manufacturing and mechanical engineers, andprofessionals in composite technology and related industries.

Presenting modern advances in the machining of ceramics and composites, this work offers broadly based, fundamental information for selecting the appropriate machining processes and parameters, developing successful manufacturing strategies, and designing novel machining systems. It focuses on scientific and engineering developments affecting the present and future of machining processes.

The manufacturing processes of composite materials are numerous and often complex. Continuous research into the subject area has made it hugely relevant with new advances enriching our understanding and helping us overcome design and manufacturing challenges. Advances in Composites Manufacturing and Process Design provides comprehensive coverage of all processing techniques in the field with a strong emphasis on recent advances, modeling and simulation of the design process. Part One reviews the advances in composite manufacturing processes and includes detailed coverage of braiding, knitting, weaving, fibre placement, draping, machining and drilling, and 3D composite processes. There are also highly informative chapters on thermoplastic and ceramic composite manufacturing processes, and repairing composites. The mechanical behaviour of reinforcements and the numerical simulation of composite manufacturing processes are examined in Part Two. Chapters examine the properties and behaviour of textile reinforcements and resins. The final chapters of the book investigate finite element analysis of composite forming, numerical simulation of flow processes, pultrusion processes and modeling of chemical vapour infiltration processes. Outlines the advances in the different methods of composite manufacturing processes Provides extensive information on the thermo-mechanical behavior of reinforcements and composite prepregs Reviews numerical simulations of forming and flow processes, as well as pultrusion processes and modeling chemical vapor infiltration

Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.

As technology advances, it is imperative to stay current in the newest developments made within the engineering industry and within material sciences. Trends in manufacturing such as 3D printing, casting, welding, surface modification, computer numerical control (CNC), non-traditional, Industry 4.0 ergonomics, and hybrid machining methods must be closely examined to utilize these important resources for the betterment of society. Advanced Manufacturing Techniques for Engineering and Engineered Materials provides a unified and complete overview about the recent and emerging trends, developments, and associated technology with scope for the commercialization of techniques specific to manufacturing materials. This book also reviews the various machining methods for difficult-to-cut materials and novel materials including matrix composites. Covering topics such as agro-waste, conventional machining, and material performance, this book is an essential resource for researchers, engineers, technologists, students and professors of higher education, industry workers, entrepreneurs, researchers, and academicians.

This excellent volume will serve as an indispensable reference and source book for process design, tool and production engineers in composite manufacturing. It provides the reader with a comprehensive treatment of the theory of machining as it applies to fiber reinforced polymer composites. It covers the latest technical advances in the area of machining and tooling, and discusses the applications of fiber reinforced polymer composites in the aircraft and automotive industries.

This reference text discusses processing, structure, and properties of metal matrix composites, polymer matrix composites, and ceramic matrix composites for applications in high end engineering equipment, biomedical and nano-biotechnology areas. The text begins by discussing fundamentals, classification, designing and fabrication of composite materials, followed by ultrasonic vibration assisted machining of advanced materials, fabrication of transparent advanced composites, fabrication of composites via microwave sintering, and hybrid machining of metal-matrix composites. It covers important topics including fabrication of shape-memory polymers, additive manufacturing for the fabrication of composites, 3D printing processes for biomedical applications, and ultrasonic vibration assisted machining of advanced materials. The text will be useful for undergraduate, graduate students, and academic researchers in areas including materials science, mechanical engineering, manufacturing science, aerospace engineering, electronics and communication engineering The book- Covers processing, structure, and properties of metal matrix composites, polymer matrix composites, and ceramic matrix composites. Discusses nano materials and their potential applications in the area of biomedical and nano-biotechnology. Provides modern processing techniques to synthesize advance materials. Explores applicability of the materials using mechanical, chemical, thermal and electrical tests. Discussing advanced materials, their manufacturing techniques and applications in diverse areas including automotive, aerospace engineering, biomedical, this text will be useful for undergraduate, graduate students, and academic researchers in areas including materials science, mechanical engineering, manufacturing science, aerospace engineering, electronics and communication engineering. It will further discuss electro discharge machining of steels using chromium alloy-based electrodes, and advanced machining techniques for hard materials.