Advances In Powder Metallurgy

Powder metallurgy (PM) is a popular metal forming technology used to produce dense and precision components. Different powder and component forming routes can be used to create an end product with specific properties for a particular application or industry. Advances in powder metallurgy explores a range of materials and techniques used for powder metallurgy and the use of this technology across a variety of application areas. Part one discusses the forming and shaping of metal powders and includes chapters on atomisation techniques, electrolysis and plasma synthesis of metallic nanopowders. Part two goes on to highlight specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloys. Part three reviews the manufacture and densification of PM components and explores joining techniques, process optimisation in powder component manufacturing and non-destructive evaluation of PM parts. Finally, part four focusses on the applications of PM in the automotive industry and the use of PM in the production of cutting tools and biomaterials. Advances in powder metallurgy is a standard reference for structural engineers and component manufacturers in the metal forming industry, professionals working in industries that use PM components and academics with a research interest in the field. Discusses the forming and shaping of metal powders and includes chapters on atomisation techniques Highlights specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloys Reviews the manufacture and densification of PM components and explores joining techniques

Powder metallurgy (PM) is a popular metal forming technology used to produce dense and precision components. Different powder and component forming routes can be used to create an end product with specific properties for a particular application or industry. Advances in powder metallurgy explores a range of materials and techniques used for powder metallurgy and the use of this technology across a variety of application areas. Part one discusses the forming and shaping of metal powders and includes chapters on atomisation techniques, electrolysis and plasma synthesis of metallic nanopowders. Part two goes on to highlight specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloys. Part three reviews the manufacture and densification of PM components and explores joining techniques, process optimisation in powder component manufacturing and non-destructive evaluation of PM parts. Finally, part four focusses on the applications of PM in the automotive industry and the use of PM in the production of cutting tools and biomaterials. Advances in powder metallurgy is a standard reference for structural engineers and component manufacturers in the metal forming industry, professionals working in industries that use PM components and academics with a research interest in the field.

Five years ago, the worldwide powder metallurgy fraternity gathered in New York City to attend the first international conference devoted entirely to powder metal lurgy to take place in the United States. It was a tentative venture, entered into by the sponsors with no idea as to whether it would fail or succeed. The only assurances we had were that the metal-powder producing and consuming industries were rapidly expanding and that powder metallurgy was truly becoming one of the international sciences. The 1960 Conference was successful not only in terms of attendance and interest, but also in terms of knowledge gained. The literature had been enriched by the contributions of its participants to foster and encourage this type of world wide exchange. Thus, another such conference was held in 1965-expanded in scope and supplemented by an exhibition of the latest advances in raw materials, processing equipment, and finished products of powder metallurgy. On behalf of the Conference sponsors-the Metal Powder Industries Federa tion, the American Powder Metallurgy Institute, and the Metallurgical Society of AIME-I thank all those who participated and who helped make the 1965 Interna tional Powder Metallurgy Conference a rewarding experience and memorable event in our industry's history. Support of the National Science Foundation, which made it possible for several speakers from abroad to participate in the program, is gratefully acknowledged.

Fossil fuels will eventually be replaced by renewables. Currently, the most feasible and efficient way of utilising renewable energy is to convert it to electricity. In response to this change, fossil energy-based pyrometallurgical processes will inevitably shift to electricity driven processes. This chapter considers the feasibility of direct conversion of mineral to metal powder using a new electrochemical method, the FFC Cambridge process (Fray, Farthing and Chen). The discussion will be on the background of electrometallurgy and powder metallurgy, the principles of the new process and its application for metal powder production, and the direct route from oxide precursors to alloyed powders.

Ferrous powder metallurgy (PM) makes up the majority of powder metallurgy products with regard to tonnage. Improving performance is the main trend for pressed and sintered parts, in particular the introduction of cost-effective alloy elements such as Cr and Mn. Furthermore, much can be gained in ferrous PM by elaborate secondary operations. In metal injection moulding (MIM) products, there is a clear trend towards increasingly complex shapes and microsized parts. PM tool steels offer a much finer and fully isotropic microstructure compared to their wrought counterparts and the carbide content may be much higher, resulting in excellent application properties.

Powder metallurgy (PM) is a popular metal forming technology used to produce dense and precision components. Different powder and component forming routes can be used to create an end product with specific properties for a particular application or industry. Advances in powder metallurgy explores a range of materials and techniques used for powder metallurgy and the use of this technology across a variety of application areas. Part one discusses the forming and shaping of metal powders and includes chapters on atomisation techniques, electrolysis and plasma synthesis of metallic nanopowders. Part two goes on to highlight specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloys. Part three reviews the manufacture and densification of PM components and explores joining techniques, process optimisation in powder component manufacturing and non-destructive evaluation of PM parts. Finally, part four focusses on the applications of PM in the automotive industry and the use of PM in the production of cutting tools and biomaterials. Advances in powder metallurgy is a standard reference for structural engineers and component manufacturers in the metal forming industry, professionals working in industries that use PM components and academics with a research interest in the field. Discusses the forming and shaping of metal powders and includes chapters on atomisation techniquesHighlights specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloysReviews the manufacture and densification of PM components and explores joining techniques.

Warm compaction is a cost saving and effective method for obtaining high performance powder metallurgy (PM) parts. This chapter presents the principles of warm compaction and technical aspects of the process. The green and sintered properties of warm compacted parts are discussed and compared with conventionally (cold) produced compacts. The applications of the process for ferrous and non-ferrous PM parts are presented and future trends are outlined.