Case Studies Of Material Corrosion Prevention For Oil And Gas Valves

Case Studies of Material Corrosion Prevention for Oil and Gas Valves delivers a critical reference for engineers and corrosion researchers. Packed with nearly 30 real-world case studies, this reference gives engineers standardized knowledge on how to maintain, select and prevent typical corrosion problems in a variety of oil and gas settings. Subsea, offshore, refineries and processing plants are all included, covering a variety of challenges such as chloride stress cracking, how to use Teflon powder to prevent cross contamination, and carbon dioxide corrosion. Organized for quick discovery, this book gives engineers a much-needed tool to safely protect their assets and the environment. Engineers working in oil and gas operations understand that corrosion is a costly expense that increases emissions and damages the environment, but many standards do not provide practical examples with solutions, leaving engineers to learn through experience. This resource provides comprehensive information on topics of interest. Provides solutions to common oil and gas corrosion valve failures with standard case studies Helps readers improve safety and reliability with the addition of references for further training Presents tactics on how to reduce environmental impact and use methods to prevent corrosion across offshore, subsea and refinery activities

INDUSTRIAL VALVES Improve the design and safety of your industrial valves with this comprehensive guide Industrial valves are used to regulate the flow of liquids, gases, or slurries. They are fundamental to multiple industries, including marine shipping, in which valves regulate power supply, wastewater, water for fire-fighting, and other shipboard essentials. They are also critical to the oil and gas industry, where valves are used to control the flow of oil or gas out of deposits, direct the crude oil refining process, protect key areas and equipment from spillage and overflow, and more. Without the safety and regulating power provided by industrial valves these industries could not proceed. This book provides a thorough introduction to the modeling and calculation of key challenges related to valve design, manufacturing, and operation. It focuses particularly on solving problems of material failure due to corrosion and cavitation, allowing readers to construct valve designs that will maximize safety and reliability. It is a critical resource in helping protect workplaces, industrial sites, and valuable equipment from the externalities of these fundamental industrial resources. Readers will also find: Applied calculations based on real-life cases from industry Information based on international standards including NORSOK (Norwegian standard) and IECs (European standards) Based on decades of experience in the relevant industries Industrial Valves is a useful reference for engineers and practitioners in the oil and gas and marine industries, piping engineers, valve manufacturers, and more.

When accidents occur in the oil and gas industry, the impacts can be profound. Serious injury or death to workers, environmental disasters and colossal costs for insurance or clean ups make the industry a hazardous one to operate in. Disasters become major news events such as the Prestige oil spill, Piper Alpha, Exxon Valdez oil spill and Deepwater Horizon. A move towards improving the health and safety of the industry is underway. This book emphasizes controlling, managing, and mitigating the risk of hazards in the oil and gas industry, increasing safety, and protecting the environment by identifying the hazards in the oil and gas industry through safety engineering techniques and management methods. Safety Engineering in the Oil and Gas Industry discusses how to improve safety and reliability in the oil and gas industry so that hazards can be reduced to the lowest level feasible. It covers the techniques needed to operate safely in an oil and/or gas industry setting, the standards that should be adhered to, the impacts of PPE, fire and explosions, equipment and infrastructure failures and storage and reliability engineering, amongst many other topics. This book is written in an easy-to-read and appealing style and multiple-choice questions are included to help with learning and understanding the concepts included. Underpinned by real life case studies and examples, this book aims to allow readers to consider how they can reduce the costs associated with bad safety practices to their business through maintained and consistent health, safety and environmental (HSE) standards. This book is a must-read for any student or professional studying or working in the oil and gas industries. It also has additional appeal to those with an academic or professional interest in occupational health and safety, civil engineering, offshore engineering and maritime engineering.

This book looks at the applications of coating in piping, valves and actuators in the offshore oil and gas industry. Providing a key guide for professionals and students alike, it highlights specific coating standards within the industry, including ISO, NORSOK, SSPC and NACE. In the corrosive environment of a seawater setting, coatings to protect pipes, valves and actuators are essential. This book provides both the theory behind these coatings and practical applications, including case studies from multinational companies. It covers different offshore zones and their corrosivity level alongside the different types of external corrosion, such as stress cracking and hydrogen-induced stress cracking. The key coatings discussed are zinc-rich coatings, thermal spray zinc or aluminum, phenolic epoxy and passive fire protection, with a review of their defects and potential failures. The book also details the role of coating inspectors and explains how to diagnose faults. Case studies from companies such as Aker Solutions, Baker Hughes, Equinor and British Petroleum illustrate the wide range of industrial applications of coating technologies. This book is of interest to engineers and students in materials, coating, mechanical, piping or petroleum engineering.

Piping and valve engineers rely on common industrial standards for selecting and maintaining valves, but these standards are not specific to the subsea oil and gas industry. Subsea Valves and Actuators for the Oil and Gas Industry delivers a needed reference to go beyond the standard to specify how to select, test, and maintain the right subsea oil and gas valve for the project. Each chapter focuses on a specific type of valve with a built-in structured table on valve selection, helping guide the engineer to the most efficient valve. Covering subsea-specific protection, the reference also gives information on high pressure protection systems (HIPPS) and discusses corrosion management within the subsea sector, such as Hydrogen Induced Stress Cracking Corrosion (HISC). Additional benefits include understanding the concept of different safety valves in subsea, selecting different valves and actuators located on subsea structures such as Christmas trees, manifolds, and HIPPS modules, with a full detail review including sensors, logic solver, and solenoid which is designed to save cost and improve the reliability in the subsea system. Rounding out with chapters on factory acceptance testing (FAT) and High Integrity Pressure Protection Systems (HIPPS), Subsea Valves and Actuators for the Oil and Gas Industry gives subsea engineers and managers a much-needed tool to better understand today’s subsea technology. Understand practical information about all types of subsea valves and actuators with over 600 visuals and several case studies Learn and review the applicable standards and specifications from API and ISO in one convenient location Protect your assets with a high-pressure protection system (HIPPS) and subsea-specific corrosion management including Hydrogen Induced Stress Cracking Corrosion (HISC)

A Practical Guide to Piping and Valves for the Oil and Gas Industry covers how to select, test and maintain the right oil and gas valve. Each chapter focuses on a specific type of valve with a built-in structured table on valve selection. Covering both onshore and offshore projects, the book also gives an introduction to the most common types of corrosion in the oil and gas industry, including CO2, H2S, pitting, crevice, and more. A model to evaluate CO2 corrosion rate on carbon steel piping is introduced, along with discussions on bulk piping components, including fittings, gaskets, piping and flanges. Rounding out with chapters devoted to valve preservation to protect against harmful environments and factory acceptance testing, this book gives engineers and managers a much-needed tool to better understand today’s valve technology. Presents oil and gas examples and challenges relating to valves, including many illustrations from valves in different stages of projects Helps readers understand valve materials, testing, actuation, packing and preservation, also including a new model to evaluate CO2 corrosion rates on carbon steel piping Presents structured valve selection tables in each chapter to help readers pick the right valve for the right project

Handbook of Materials Failure Analysis: With Case Studies from the Oil and Gas Industry provides an updated understanding on why materials fail in specific situations, a vital element in developing and engineering new alternatives. This handbook covers analysis of materials failure in the oil and gas industry, where a single failed pipe can result in devastating consequences for people, wildlife, the environment, and the economy of a region. The book combines introductory sections on failure analysis with numerous real world case studies of pipelines and other types of materials failure in the oil and gas industry, including joint failure, leakage in crude oil storage tanks, failure of glass fibre reinforced epoxy pipes, and failure of stainless steel components in offshore platforms, amongst others. Introduces readers to modern analytical techniques in materials failure analysis Combines foundational knowledge with current research on the latest developments and innovations in the field Includes numerous compelling case studies of materials failure in oil and gas pipelines and drilling platforms

Natural gas and liquefied natural gas (LNG) continue to grow as a part of the sustainable energy mix. While oil and gas companies look to lower emissions, one key refinery component that contributes up to 60% of emissions are valves, mainly due to poor design, sealing, and testing. Cryogenic Valves for Liquefied Natural Gas Plants delivers a much-needed reference that focuses on the design, testing, maintenance, material selection, and standards needed to stay environmentally compliant at natural gas refineries. Covering technical definitions, case studies, and Q&A, the reference includes all ranges of natural gas compounds, including LPG, CNG, NGL, and PNG. Key design considerations are included that are specific for cryogenic services, including a case study on cryogenic butterfly valves. The material selection process can be more complex for cryogenic services, so the author goes into more detail about materials that adhere to cryogenic temperature resistance. Most importantly, testing of valves is covered in depth, including shell test, closure or seat test, and thermal shock tests, along with tactics on how to prevent dangerous cryogenic leaks, which are very harmful to the environment. The book is a vital resource for today’s natural gas engineers. Teaches LNG valve design, including sealing selection, wall thickness calculation of the valve body and bonnet, and proper material selection Provides tactics on how to prevent cryogenic leaks with compliant valve testing Applies natural gas calculations that will better support the LNG supply chain Enables readers to understand cryogenic valve standards, including EN, ISO, and MSS SP