Cfd Modeling And Simulation In Materials Processing

This collection presents contributions on computational fluid dynamics (CFD) modeling and simulation of engineering processes from researchers and engineers involved in the modeling of multiscale and multiphase phenomena in material processing systems. The following processes are covered: Additive Manufacturing (Selective Laser Melting and Laser Powder Bed Fusion); Ironmaking and Steelmaking (Ladle Metallurgical Furnace, EAF, Continuous Casting, Blown Converter, Reheating Furnace, Rotary Hearth Furnace); Degassing; High Pressure Gas Atomization of Liquid Metals; Electroslag Remelting; Electrokinetic Deposition; Friction Stir Welding; Quenching; High Pressure Die Casting; Core Injection Molding; Evaporation of Metals; Investment Casting; Electromagnetic Levitation; Ingot Casting; Casting and Solidification with External Field (electromagnetic stirring and ultrasonic cavitation) Interaction and Microstructure Evolution The collection also covers applications of CFD to engineering processes, and demonstrates how CFD can help scientists and engineers to better understand the fundamentals of engineering processes.

Proceedings of a symposium sponsored by Association for Iron and Steel Technologyandthe Process Technology and Modeling Committee of the Extraction and Processing Divisionandthe Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society)Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012.

This volume contains proceedings dealing with the topics of multiphase phenomena in materials processing and computational fluid dynamics (CFD) modeling and simulation of engineering processes. This collection gathers papers from researchers and engineers involved in the modeling of multiscale and multiphase phenomena in material processing systems. Papers address gas-particle flows, liquid-liquid phase flows, bubbly driven flows, granular flows, liquid-solid flows, multiphase flows in external fields, multiscale heat and mass transfer, and microstructure formation in these multiphase systems. Papers also focus on the CFD modeling and simulation of various engineering processes, such as metal processes including casting, forging, welding, heat treating, and VAR/ESR/PAM/EBM remelting processes; coatings including PVD, CVD, and plasma-assisted EBM-PVD technologies; and other surface engineering processes including induction, laser, and EB thermal processing. The CFD modeling and simulation proceedings discuss applications of CFD to engineering processes and demonstrate how CFD could help scientists and engineers to better understand the fundamentals of engineering processes.

Computational fluid dynamics (CFD), which uses numerical analysis to predict and model complex flow behaviors and transport processes, has become a mainstream tool in engineering process research and development. Complex chemical processes often involve coupling between dynamics at vastly different length and time scales, as well as coupling of different physical models. The multiscale and multiphysics nature of those problems calls for delicate modeling approaches. This book showcases recent contributions in this field, from the development of modeling methodology to its application in supporting the design, development, and optimization of engineering processes.

A compact guide for theoretical and computational researchers interested in modeling and simulating key aspects of the materials processing universe, this product encompasses the necessary conceptual, mathematical and formulation base requisite for informed analysis, including scaling and model simplification, heat conduction and transfer, Isothermal Newtonian and non-newtonian fluid flow, mass transfer and solidification microstructure. Auxiliary relationships, including turbulence modeling, chemical kinetics, magneto-hydrodynamics and multi-phase flow, are fully discussed, as are relevant boundary conditions. Draws tangible lessons from real-life simulations and models aiding solution of real-world problems Aids selection and application of software & hardware, supporting value-based purchasing decisions Highlights best practice of data types and usage, enabling correlations to be drawn from best practice

Since many processes in the food industry involve fluid flow and heat and mass transfer, Computational Fluid Dynamics (CFD) provides a powerful early-stage simulation tool for gaining a qualitative and quantitative assessment of the performance of food processing, allowing engineers to test concepts all the way through the development of a process or system. Published in 2007, the first edition was the first book to address the use of CFD in food processing applications, and its aims were to present a comprehensive review of CFD applications for the food industry and pinpoint the research and development trends in the development of the technology; to provide the engineer and technologist working in research, development, and operations in the food industry with critical, comprehensive, and readily accessible information on the art and science of CFD; and to serve as an essential reference source to undergraduate and postgraduate students and researchers in universities and research institutions. This will continue to be the purpose of this second edition. In the second edition, in order to reflect the most recent research and development trends in the technology, only a few original chapters are updated with the latest developments. Therefore, this new edition mostly contains new chapters covering the analysis and optimization of cold chain facilities, simulation of thermal processing and modeling of heat exchangers, and CFD applications in other food processes.