Corrosion Under Insulation Cui Guidelines

Corrosion-under-insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. In the first edition of this book published in 2008, the EFC Working Parties WP13 and WP15 engaged together to provide guidelines on managing CUI with contributions from a number of European refining, petrochemical and offshore companies. The guidelines are intended for use on all plants and installation that contain insulated vessels, piping and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques and recommended best practice for mitigating CUI, including design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials and protection guards. The guidelines also include case studies. The original document first published in 2008 was very successful and provided an important resource in the continuing battle to mitigate CUI. Many members of the EFC corrosion community requested an update and this has taken between 18-24 months to do so. Hopefully this revised document will continue to serve the community providing a practical source of information on how to monitor and manage insulated systems. Revised and fully updated technical guidance on managing CUI provided by EFC Working Parties WP13 and WP 15 Contributions from a number of European refining, petrochemical and offshore companies Extensive appendices that provide additional practical guidance on the implementation of corrosion-under-insulation best practice, collected practical expertise and case studies

Corrosion under insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. The European Federation of Corrosion (EFC) Working Parties WP13 and WP15 have worked to provide guidelines on managing CUI together with a number of major European refining, petrochemical and offshore companies including BP, Chevron-Texaco, Conoco-Phillips, ENI, Exxon-Mobil, IFP, MOL, Scanraff, Statoil, Shell, Total and Borealis. The guidelines within this document are intended for use on all plants and installations that contain insulated vessels, piping, and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques (including non-destructive evaluation methods) and recommended best practice for mitigating CUI, including design of plants and equipment, coatings, the use of thermal spray techniques, types of insulation, cladding/jacketing materials, and protection guards. The guidelines also include case studies.

Corrosion under insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. The European Federation of Corrosion (EFC) Working Parties WP13 and WP15 have worked to provide guidelines on managing CUI together with a number of major European refining, petrochemical and offshore companies including BP, Chevron-Texaco, Conoco-Phillips, ENI, Exxon-Mobil, IFP, MOL, Scanraff, Statoil, Shell, Total and Borealis. The guidelines within this document are intended for use on all plants and installations that contain insulated vessels, piping and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques (including non-destructive evaluation methods) and recommended best practice for mitigating CUI, including design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials and protection guards. The guidelines also include case studies. Guidelines cover inspection methodology for CUI, inspection techniques, including non-destructive evaluation methods and recommended best practice Case studies are included illustrating key points in the book

Corrosion Under Insulation (CUI) Guidelines: Technical Guide for Managing CUI, Third Edition, Volume 55 builds upon the success of the first two editions to provide a fully up-to-date, practical source of information on how to monitor and manage insulated systems. In the first edition of this book published in 2008, the EFC Working Parties WP13 and WP15 engaged together to provide guidelines on managing CUI with contributions from a number of European refining, petrochemical, and offshore companies. The guidelines were intended for use on all plants and installations that contain insulated vessels, piping, and equipment, and cover a risk-based inspection methodology for CUI, inspection techniques, and recommended best practices for mitigating CUI. The guidelines include design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials, and protection guards. Corrosion-under-insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection, or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. Provides revised and updated technical guidance on managing CUI provided by EFC Working Parties 13 and 15 Discusses the standard approach to risk based inspection methodology Presents the argument that CUI is everywhere, and looks at mitigating actions that can be started from the onset Includes a wide array of concepts of corrosion mitigation

The corrosion of carbon steels in amine units used for gas treatment in refining operations is a major problem for the petrochemical industry. Maximising amine unit reliability, together with improving throughput, circulation and treatment capacity, requires more effective ways of measuring and predicting corrosion rates. However, there has been a lack of data on corrosion. This valuable report helps to remedy this lack of information by summarising findings from over 30 plants. It covers such amine types as methyl diethanolamine (MDEA), diethanolamine (DEA), monoethanolamine (MEA) and di-isopropanolamine (DIPA), and makes recommendations on materials and process parameters to maximise amine unit efficiency and reliability. Covers such amine types as Methyl Diethanolamine (MDEA) and Di-isopropanolamine Makes recommendations on materials and process parameters to maximise amine unit efficiency and reliability

Details the proper methods to assess, prevent, and reduce corrosion in the oil industry using today's most advanced technologies This book discusses upstream operations, with an emphasis on production, and pipelines, which are closely tied to upstream operations. It also examines protective coatings, alloy selection, chemical treatments, and cathodic protection—the main means of corrosion control. The strength and hardness levels of metals is also discussed, as this affects the resistance of metals to hydrogen embrittlement, a major concern for high-strength steels and some other alloys. It is intended for use by personnel with limited backgrounds in chemistry, metallurgy, and corrosion and will give them a general understanding of how and why corrosion occurs and the practical approaches to how the effects of corrosion can be mitigated. Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition updates the original chapters while including a new case studies chapter. Beginning with an introduction to oilfield metallurgy and corrosion control, the book provides in-depth coverage of the field with chapters on: chemistry of corrosion; corrosive environments; materials; forms of corrosion; corrosion control; inspection, monitoring, and testing; and oilfield equipment. Covers all aspects of upstream oil and gas production from downhole drilling to pipelines and tanker terminal operations Offers an introduction to corrosion for entry-level corrosion control specialists Contains detailed photographs to illustrate descriptions in the text Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition is an excellent book for engineers and related professionals in the oil and gas production industries. It will also be an asset to the entry-level corrosion control professional who may have a theoretical background in metallurgy, chemistry, or a related field, but who needs to understand the practical limitations of large-scale industrial operations associated with oil and gas production.

A comprehensive text to the non-destructive evaluation of degradation of materials due to environment that takes an interdisciplinary approach Non-Destructive Evaluation of Corrosion and Corrosion-assisted Cracking is an important resource that covers the critical interdisciplinary topic of non-destructive evaluation of degradation of materials due to environment. The authors—noted experts in the field—offer an overview of the wide-variety of approaches to non-destructive evaluation and various types of corrosion. The text is filled with instructive case studies from a range of industries including aerospace, energy, defense, and processing. The authors review the most common non-destructive evaluation techniques that are applied in both research and industry in order to evaluate the properties and more importantly degradation of materials components or systems without causing damage. Ultrasonic, radiographic, thermographic, electromagnetic, and optical are some of the methods explored in the book. This important text: Offers a groundbreaking interdisciplinary approach to of non-destructive evaluation of corrosion and corrosion-assisted cracking Discusses techniques for non-destructive evaluation and various types of corrosion Includes information on the application of a variety of techniques as well as specific case studies Contains information targeting industries such as aerospace, energy, processing Presents information from leading researchers and technologists in both non-destructive evaluation and corrosion Written for life assessment and maintenance personnel involved in quality control, failure analysis, and R&D, Non-Destructive Evaluation of Corrosion and Corrosion-assisted Cracking is an essential interdisciplinary guide to the topic.