Design And Manufacture Of Plastic Components For Multifunctionality

Design and Manufacture of Plastic Components for Multifunctionality: Structural Composites, Injection Molding, and 3D Printing presents the latest information on how plastics manufacturers are increasingly being driven towards carbon emission reduction, lightweighting, and cost savings through process integration. These technologies have the potential to revolutionize future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages. This book introduces the three core manufacturing methods for multifunctional materials, composites, injection molding, and 3D printing, all processes facing challenges for the implementation of new technology. Users will find a book that brings together both process and material advances in this area, giving process engineers, designers, and manufacturers the information they need to choose the appropriate material and process for the product they are developing. Provides an introduction to the latest technologies in the area of multifunctionality, enabling engineers to implement new breakthroughs in their own businesses Gives an understanding of the processes that need to be considered in both design and manufacture of future devices, while using materials from a broader palette than used in existing manufacturing processes Includes best practice guidance and flow charts to aid in material and process selection Covers revolutionary future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages

This book is for the industrial designer interested in the applications of plastics in products and industry. It explains how different plastics are processed, and it contains extensive examples of common and unusual plastic components and products with an explanation of how they are manufactured. Every year, more products are being replaced or augmented by the same product made from plastic, and this trend has resulted in much debate about the effectiveness of plastic replacements. Today's plastics can be designed to operate in all weather conditions and chemical surroundings. They can be economically produced for short run part production or readily adapted to high quantity production, and they can be cut, glued, tapped, or machined by traditional methods to suit design needs. Explains how to choose the best processing method, what fastening or joining methods can be used, and how to use the characteristics of a plastic to judge its suitability for an application. Covers all major contemporary molding processes. Discusses, in detail, important topics such as surface finish and special effects.

Multifunctional Polymeric Nanocomposites Based on Cellulosic Reinforcements introduces the innovative applications of polymeric materials based on nanocellulose, and covers extraction methods, functionalization approaches, and assembly methods to enable these applications. The book presents the state-of-the-art of this novel nano-filler and how it enables new applications in many different sectors, beyond existing products. With a focus on application of nano-cellulose based polymers with multifunctional activity, the book explains the methodology of nano-cellulose extraction and production and shows the potential performance benefits of these particular nanostructured polymers, for applications across different sectors, including food active packaging, energy-photovoltaics, biomedical, and filtration. The book describes how the different methodologies, functionalization, and organization at the nano-scale level could contribute to the design of required properties at macro level. The book studies the interactions between the main nano-filler with other active systems and how this interaction enables multi-functionality in the produced materials. The book is an indispensable resource for the growing number of scientists and engineers interested in the preparation and novel applications of nano-cellulose, and for industrial scientists active in formulation and fabrication of polymer products based on renewable resources. Provides insight into nanostructure formation science, and processing of polymeric materials and their characterization Offers a strong analysis of real industry needs for designing the materials Provides a well-balanced structure, including a light introduction of basic knowledge on extraction methods, functionalization approaches, and assembling focused to applications Describes how different methodologies, functionalization, and organization at the nano-scale level could contribute to the design of required properties at macro level

This book focuses on the key areas and issues related to natural fibers and their reinforced polymer composites. It begins with an introduction and classification of natural fibers and their different extraction methods, followed by characterization techniques. Further, this book gives solutions to improved adhesion between natural fibers and different polymer matrices via different chemical, physical, and biological treatment methods. Fabrication procedures and characterization techniques for development and testing of composites, including processing, development, and characterization, have been included as well. Applications of these composite materials for food packaging and structural and semi-structural applications are also explained. FEATURES Describes the extraction process of natural fibers with comparisons Covers the fundamental concepts for the characterization of natural fiber composites Includes a comparative study of different polymer matrices Provides insight about various fabrication methods Discusses diverse applications of these novel materials and the scope for commercialization and entrepreneurship This book is aimed at graduate students and researchers in materials, polymers, composites and characterization, textile engineering, chemical, civil, and mechanical engineering.

This revised 3rd edition details the factors involved in the injection moulding process, from material properties and selection to troubleshooting faults, and includes the equipment types currently in use and machine settings for different types of plastics. Since material flow is critical in moulding, the book covers rheology and viscosity. High temperature is also discussed as it can lead to poor quality mouldings due to material degradation.

Mineral-filled polymer composites are widely used in industries across the globe, and applications are continuously increasing in sectors such as shipping, manufacturing and renewable energy. One of two volumes comprising the Mineral-Filled Polymer Composites Handbook, this volume provides an overview of the latest research and future directions of advanced mineral fiber-reinforced polymer composites, focused specifically on materials properties. It covers fundamentals, recent progress and new materials involved in mineral-filled polymer composites and includes a wide-ranging list of chapters authored by an international team of experts. This book: Examines the properties of a wide range of materials, from macro- to nano-sized Highlights resources for bio-based minerals production and compares bio-based minerals with commercial mineral fillers Covers novel synthesis methods Discusses effects of aging on properties Describes using halloysite and montmorillonite to improve composite properties and the potential of using mineral fillers to enhance the properties of biopolymer and synthetic polymers This book serves as an excellent reference guide for researchers, advanced students, academics and industry professionals interested in the synthesis of mineral-filled polymer and biopolymer composites, as well as those pursuing research in the broad fields of composite materials, polymers, organic/inorganic hybrid materials and nano-assembly.

Mineral-filled polymer composites exhibit several advantages that make this material class attractive for a variety of applications, including their low cost, light weight, excellent rigidity, and high mechanical strength. Mineral-Filled Polymer Composites Handbook serves as a comprehensive overview of the latest research, trends, applications, and future directions of advanced mineral fiber-reinforced polymer composites. Comprised of 2 volumes: Mineral-Filled Polymer Composites: Perspective, Properties, and New Materials Mineral-Filled Polymer Composites: Selection, Processing, and Applications Presents details on processing, applications, and ageing of macro- to nanosized mineral reinforced polymer composites Examines fabrication techniques, novel synthesis methods, and mechanical behavior, thermal, flammability, and functional properties of a wide array of mineral filled polymer composite materials Covers a broad range of different research fields, including organic and inorganic filler used in the development of composites for various types of engineering applications Offers the latest developments in nano/micromineral-based polymer composites This book serves as an excellent reference guide for researchers, advanced students, academics, and industry professionals interested in the synthesis of mineral-filled polymer and biopolymer composites, as well as those pursuing research in the broad fields of composite materials, polymers, organic/inorganic hybrid materials, and nano-assembly.

This book discusses the latest advances in the broadly defined field of advanced manufacturing and process control. It reports on cutting-edge strategies for sustainable production and product life cycle management, and on a variety of people-centered issues in the design, operation and management of manufacturing systems and processes. Further, it presents digital modeling systems and additive manufacturing technologies, including advanced applications for different purposes, and discusses in detail the implementation of and challenges imposed by 3D printing technologies. Based on three AHFE 2020 Conferences (the AHFE 2020 Virtual Conference on Human Aspects of Advanced Manufacturing, the AHFE 2020 Virtual Conference on Advanced Production Management and Process Control and the AHFE 2020 Virtual Conference on Additive Manufacturing, Modeling Systems and 3D Prototyping, the book merges ergonomics research, design applications, and up-to-date analyses of various engineering processes. It brings together experimental studies, theoretical methods and best practices, highlights future trends and suggests directions for further technological developments and the improved integration of technologies and humans in the manufacturing industry.