Design And Manufacturing Of Structural Composites

Design and Manufacture of Structural Composites provides an overview of the main manufacturing challenges encountered when processing fibre-reinforced composite materials. Composites are unique in that the material is created at the same time as the structure, forming a very close link between the constituents, the manufacturing process and the resulting mechanical performance. This book takes an in-depth look at material choices and the intermediate steps required to convert different fibre and matrix combinations into finished products. It provides an insight into recent developments for each of the manufacturing processes covered, addressing design, cost, rate and mechanical performance. Topics covered include an introduction to composite materials, material preforming and conversion, moulding, digital design and sustainability, which addresses waste reduction, disassembly and fibre recovery. This book has been developed primarily as a teaching resource with contributions from leading experts in the field. The content has evolved from courses given by the authors to mechanical engineering and materials science students, at both undergraduate and postgraduate levels. It also draws upon experience gained during research projects and from leading industry experts. It therefore provides non-specialists with a valuable introduction to composite manufacturing techniques, helping to determine the most suitable manufacturing routes and to understand the challenges associated with the production of high-performance composite components. Provides an overview of the most common manufacturing routes for fibre reinforced composites, including the influence of the manufacturing route on mechanical properties, production volume and component cost Discusses recent advances in composite manufacturing, including the use of automation, process simulation, digital factories, and solutions to improve sustainability Looks at where the composites sector is heading and discusses some of the challenges faced by end-users looking to scale up production and increase the uptake of fibre-reinforced composites for structural applications

A practical book of value to those in the automotive, chemical, aerospace and offshore industries. Case studies are included and as well as covering flexible manufacturing systems and non-destructive evaluation, the author looks ahead to metal matrix composites and ceramic matrix composites.

Lightweight Composite Structures in Transport: Design, Manufacturing, Analysis and Performance provides a detailed review of lightweight composite materials and structures and discusses their use in the transport industry, specifically surface and air transport. The book covers materials selection, the properties and performance of materials, and structures, design solutions, and manufacturing techniques. A broad range of different material classes is reviewed with emphasis on advanced materials. Chapters in the first two parts of the book consider the lightweight philosophy and current developments in manufacturing techniques for lightweight composite structures in the transport industry, with subsequent chapters in parts three to five discussing structural optimization and analysis, properties, and performance of lightweight composite structures, durability, damage tolerance and structural integrity. Final chapters present case studies on lightweight composite design for transport structures. Comprehensively covers materials selection, design solutions, manufacturing techniques, structural analysis, and performance of lightweight composite structures in the transport industry Includes commentary from leading industrial and academic experts in the field who present cutting-edge research on advanced lightweight materials for the transport industry Includes case studies on lightweight composite design for transport structures

This book provides a comprehensive account of developments in the area of lightweight polymer composites. It encompasses design and manufacturing methods for the lightweight polymer structures, various techniques, and a broad spectrum of applications. The book highlights fundamental research in lightweight polymer structures and integrates various aspects from synthesis to applications of these materials. Features Serves as a one stop reference with contributions from leading researchers from industry, academy, government, and private research institutions across the globe Explores all important aspects of lightweight polymer composite structures Offers an update of concepts, advancements, challenges, and application of lightweight structures Current status, trends, future directions, and opportunities are discussed, making it friendly for both new and experienced researchers.

The primary objective of this book is to bridge this gap by presenting the concepts in composites in an integrated and balanced manner and expose the reader to the total gamut of activities involved in composite product development. It includes the complete know-how for development of a composite product including its design & analysis, manufacture and characterization, and testing.The book has fourteen chapters that are divided into two parts with part one describing mechanics, analytical methods in composites and basic finite element procedure, and the second part illustratesr materials, manufacturing methods, destructive and non-destructive tests and design.

A practical book of value to those in the automotive, chemical, aerospace and offshore industries. Case studies are included and as well as covering flexible manufacturing systems and non-destructive evaluation, the author looks ahead to metal matrix composites and ceramic matrix composites.

The manufacturing processes of composite materials are numerous and often complex. Continuous research into the subject area has made it hugely relevant with new advances enriching our understanding and helping us overcome design and manufacturing challenges. Advances in Composites Manufacturing and Process Design provides comprehensive coverage of all processing techniques in the field with a strong emphasis on recent advances, modeling and simulation of the design process. Part One reviews the advances in composite manufacturing processes and includes detailed coverage of braiding, knitting, weaving, fibre placement, draping, machining and drilling, and 3D composite processes. There are also highly informative chapters on thermoplastic and ceramic composite manufacturing processes, and repairing composites. The mechanical behaviour of reinforcements and the numerical simulation of composite manufacturing processes are examined in Part Two. Chapters examine the properties and behaviour of textile reinforcements and resins. The final chapters of the book investigate finite element analysis of composite forming, numerical simulation of flow processes, pultrusion processes and modeling of chemical vapour infiltration processes. Outlines the advances in the different methods of composite manufacturing processes Provides extensive information on the thermo-mechanical behavior of reinforcements and composite prepregs Reviews numerical simulations of forming and flow processes, as well as pultrusion processes and modeling chemical vapor infiltration

This book presents an integrated approach to the design and manufacturing of products made of advanced composites. It is designed to teach students and practicing engineers how to streamline and improve the design process for parts and machines made out of composite materials by focusing on the behavior of composites and their constitutive relationships during the design stage. The primary market for this text will be industry-sponsored courses and practicing engineers, with some potential for use in university graduate courses in the US and abroad. The book will include a CD of the authors' own analytical software, Axiomatic CLPT (Clasdsical Laminate Plate Theory) for students and self-learners. It is part of the Oxford Series on Advanced Manufacturing (OSAM).