Dispelling Chemical Industry Myths

This book covers myths about technology, management, toxicology, and the environment. It helps all who work in the chemical industry and all chemical engineers, including teachers and students to avoid accidents and wrong decisions and use resources more effectively.

This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion fatigue occurring at refinery units. At last, fouling, corrosion and cleaning are discussed in this book.

This title looks at how people, as opposed to technology and computers within plants, are arguably the most unreliable factor, leading to dangerous situations.

This revised edition provides the basics of applying hazard and operability study (Hazop) and hazard analysis (Hazan). Hazop is a creative but systematic method of identifying hazards in process plants. Hazard analysis is then used to quantify the risks from these hazards, and to assess how far to go in reducing them. This book is presented in easy-to-read style and explains: what a Hazop is, who carries it out, when, and how long it should take; points to watch during a Hazop; an example of a Hazop; Hazops on flowsheets; the stages of Hazard analysis; the Fatal Accident Rate; risks to the public; estimating how often an accident will occur, with examples; and pitfalls in Hazan.