Efficiency Of Manufacturing Processes

This monograph presents a reliable methodology for characterising the energy and eco-efficiency of unit manufacturing processes. The Specific Energy Consumption, SEC, will be identified as the key indicator for the energy efficiency of unit processes. An empirical approach will be validated on different machine tools and manufacturing processes to depict the relationship between process parameters and energy consumptions. Statistical results and additional validation runs will corroborate the high level of accuracy in predicting the energy consumption. In relation to the eco-efficiency, the value and the associated environmental impacts of manufacturing processes will also be discussed. The interrelationship between process parameters, process value and the associated environmental impact will be integrated in the evaluation of eco-efficiency. The book concludes with a further investigation of the results in order to develop strategies for further efficiency improvement. The target audience primarily comprises researchers and experts in the field, but the book may also be beneficial for graduate students.

This Special Issue addresses the important issue of the energy efficiency of both manufacturing processes and systems. Manufacturing is responsible for one-third of global energy consumption and CO2 emissions. Thus, improving the energy efficiency of production has been the focus of research in recent years. Energy efficiency has begun to be considered as one of the key decision-making attributes for manufacturing. This book includes recent studies on methods for the measurement of energy efficiency, tools and techniques for the analysis and development of improvements with regards to energy consumption, modeling and simulation of energy efficiency, and the integration of green and lean manufacturing. This book presents a breadth of relevant information, material, and knowledge to support research, policy-making, practices, and experience transferability to address the issues of energy efficiency.

Over the last several years, manufacturers have expressed increasing interest in reducing their energy consumption and have begun to search for opportunities to reduce their energy usage. In this book, the authors explore a variety of opportunities to reduce the energy footprint of manufacturing. These opportunities cover the entire spatial scale of the manufacturing enterprise: from unit process-oriented approaches to enterprise-level strategies. Each chapter examines some aspect of this spatial scale, and discusses and describes the opportunities that exist at that level. Case studies demonstrate how the opportunity may be acted on with practical guidance on how to respond to these opportunities.

Energy consumption is of great interest to manufacturing companies. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. To exploit these potentials, dynamic interactions of different processes as well as auxiliary equipment (e.g. compressed air generation) need to be taken into account. In addition, planning and controlling manufacturing systems require balancing technical, economic and environmental objectives. Therefore, an innovative and comprehensive methodology – with a generic energy flow-oriented manufacturing simulation environment as a core element – is developed and embedded into a step-by-step application cycle. The concept is applied in its entirety to a wide range of case studies such as aluminium die casting, weaving mills, and printed circuit board assembly in order to demonstrate the broad applicability and the benefits that can be achieved.

This Special Issue addresses the important issue of the energy efficiency of both manufacturing processes and systems. Manufacturing is responsible for one-third of global energy consumption and CO2 emissions. Thus, improving the energy efficiency of production has been the focus of research in recent years. Energy efficiency has begun to be considered as one of the key decision-making attributes for manufacturing. This book includes recent studies on methods for the measurement of energy efficiency, tools and techniques for the analysis and development of improvements with regards to energy consumption, modeling and simulation of energy efficiency, and the integration of green and lean manufacturing. This book presents a breadth of relevant information, material, and knowledge to support research, policy-making, practices, and experience transferability to address the issues of energy efficiency.

Manufacturing technology integration is an arising paradigm that aims at the functional integration of diverse manufacturing technologies into machine tools. This dissertation applies models of production, cost, and queuing theory to identify conditions under which manufacturing technology integration leads to greater productivity, lower cost, and smaller throughput times than a manufacturing system consisting of conventional single-technology machine tools.

The Advanced Research Institute (A.R. 1.) on "the efficiency of Manufacturing Systems" was held under the auspices of the NATO Special Programm~ Panel on Systems Science as a part of the NATO Science Committee's continuous effort to promote the advancement of science through international co-operation. Advanced Research Institutes are organised for the purpose of bringing together experts in a particular field of interest to identify and make known the present state of knowledge in that area and, through informed debate, to make recommendations for directions for future research that would benefit the community at large. To this end two kinds of contribution were obtained by invitation. There were those papers which were about the current state of work in the area of manufacturing systems and its organisation; in addition three theme papers were presented to provide a stimulus to the discussion in terms of ways of thinking, both about the area and about the kind of research needed.