Fundamentals Of Rotating Machinery Diagnostics

A practical course in the fundamentals of machinery diagnostics for anyone who works with rotating machinery, from operator to manager, from design engineer to machinery diagnostician. This comprehensive book thoroughly explains and demystifies important concepts needed for effective machinery malfunction diagnosis: (A) Vibration fundamentals: vibration, phase, and vibration vectors. (B) Data plots: timebase, average shaft centerline, polar, Bode, APHT, spectrum, trend XY, and the orbit. (C) Rotor dynamics: the rotor model, dynamic stiffness, modes of vibration, anisotropic (asymmetric) stiffness, stability analysis, torsional and axial vibration, and basic balancing. Modern root locus methods (pioneered by Walter R. Evans) are used throughout this book. (D) Malfunctions: unbalance, rotor bow, high radial loads, misalignment, rub and looseness, fluid-induced instability, and shaft cracks. Hundreds of full-color illustrations explain key concepts, and several detailed case studies show how these concepts were used to solve real machinery problems. A comprehensive glossary of diagnostic terms is included.

This comprehensivereference/text provides a thorough grounding in the fundamentals of rotating machinery vibration-treating computer model building, sources and types of vibration, and machine vibration signal analysis. Illustrating turbomachinery, vibration severity levels, condition monitoring, and rotor vibration cause identification, Ro

This book provides readers with a timely snapshot of the potential offered by and challenges posed by signal processing methods in the field of machine diagnostics and condition monitoring. It gathers contributions to the first Workshop on Signal Processing Applied to Rotating Machinery Diagnostics, held in Setif, Algeria, on April 9-10, 2017, and organized by the Applied Precision Mechanics Laboratory (LMPA) at the Institute of Precision Mechanics, University of Setif, Algeria and the Laboratory of Mechanics, Modeling and Manufacturing (LA2MP) at the National School of Engineers of Sfax. The respective chapters highlight research conducted by the two laboratories on the following main topics: noise and vibration in machines; condition monitoring in non-stationary operations; vibro-acoustic diagnosis of machinery; signal processing and pattern recognition methods; monitoring and diagnostic systems; and dynamic modeling and fault detection.

Find the Fault in the Machines Drawing on the author’s more than two decades of experience with machinery condition monitoring and consulting for industries in India and abroad, Machinery Condition Monitoring: Principles and Practices introduces the practicing engineer to the techniques used to effectively detect and diagnose faults in machines. Providing the working principle behind the instruments, the important elements of machines as well as the technique to understand their conditions, this text presents every available method of machine fault detection occurring in machines in general, and rotating machines in particular. A Single-Source Solution for Practice Machinery Conditioning Monitoring Since vibration is one of the most widely used fault detection techniques, the book offers an assessment of vibration analysis and rotor-dynamics. It also covers the techniques of wear and debris analysis, and motor current signature analysis to detect faults in rotating mechanical systems as well as thermography, the nondestructive test NDT techniques (ultrasonics and radiography), and additional methods. The author includes relevant case studies from his own experience spanning over the past 20 years, and detailing practical fault diagnosis exercises involving various industries ranging from steel and cement plants to gas turbine driven frigates. While mathematics is kept to a minimum, he also provides worked examples and MATLAB® codes. This book contains 15 chapters and provides topical information that includes: A brief overview of the maintenance techniques Fundamentals of machinery vibration and rotor dynamics Basics of signal processing and instrumentation, which are essential for monitoring the health of machines Requirements of vibration monitoring and noise monitoring Electrical machinery faults Thermography for condition monitoring Techniques of wear debris analysis and some of the nondestructive test (NDT) techniques for condition monitoring like ultrasonics and radiography Machine tool condition monitoring Engineering failure analysis Several case studies, mostly on failure analysis, from the author’s consulting experience Machinery Condition Monitoring: Principles and Practices presents the latest techniques in fault diagnosis and prognosis, provides many real-life practical examples, and empowers you to diagnose the faults in machines all on your own.

'Fundamentals of Rotating Equipment' is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial (thrust) forces, performance objectives and mechanical restraints, auxiliary systems and seals. This book will enhance rotating equipment reliability and safety throughout the many industries where such equipment is vital to a successful business. Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material ‘from scratch’. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a ‘wrong fit’ and a costly reliability problem. The stakes can be high, and it against this background that this book has been published. It is the outcome of many years experience and is based on well-honed teaching material which is easily readable, understandable and actually enjoyable! This is a five volume set. The volumes are: 1. Fundamentals of Rotating Equipment 2. Pumps 3. Compressors 4. Auxiliary Systems 5. Reliability Optimization thru Component Condition Monitoring and Root Cause Analysis * A distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East. * A Practical book written in a succinct style and well illustrated throughout. * An overview of the main types of rotating machinery in industry.

An in-depth analysis of machine vibration in rotating machinery Whether it's a compressor on an offshore platform, a turbocharger in a truck or automobile, or a turbine in a jet airplane, rotating machinery is the driving force behind almost anything that produces or uses energy. Counted on daily to perform any number of vital societal tasks, turbomachinery uses high rotational speeds to produce amazing amounts of power efficiently. The key to increasing its longevity, efficiency, and reliability lies in the examination of rotor vibration and bearing dynamics, a field called rotordynamics. A valuable textbook for beginners as well as a handy reference for experts, Machinery Vibration and Rotordynamics is teeming with rich technical detail and real-world examples geared toward the study of machine vibration. A logical progression of information covers essential fundamentals, in-depth case studies, and the latest analytical tools used for predicting and preventing damage in rotating machinery. Machinery Vibration and Rotordynamics: Combines rotordynamics with the applications of machinery vibration in a single volume Includes case studies of vibration problems in several different types of machines as well as computer simulation models used in industry Contains fundamental physical phenomena, mathematical and computational aspects, practical hardware considerations, troubleshooting, and instrumentation and measurement techniques For students interested in entering this highly specialized field of study, as well as professionals seeking to expand their knowledge base, Machinery Vibration and Rotordynamics will serve as the one book they will come to rely upon consistently.

Machinery Vibration Analysis and Predictive Maintenance provides a detailed examination of the detection, location and diagnosis of faults in rotating and reciprocating machinery using vibration analysis. The basics and underlying physics of vibration signals are first examined. The acquisition and processing of signals is then reviewed followed by a discussion of machinery fault diagnosis using vibration analysis. Hereafter the important issue of rectifying faults that have been identified using vibration analysis is covered. The book also covers the other techniques of predictive maintenance such as oil and particle analysis, ultrasound and infrared thermography. The latest approaches and equipment used together with the latest techniques in vibration analysis emerging from current research are also highlighted. Understand the basics of vibration measurement Apply vibration analysis for different machinery faults Diagnose machinery-related problems with vibration analysis techniques

The purpose of this book is to give a basic understanding of rotor dynamics phenomena with the help of simple rotor models and subsequently, the modern analysis methods for real life rotor systems. This background will be helpful in the identification of rotor-bearing system parameters and its use in futuristic model-based condition monitoring and, fault diagnostics and prognostics. The book starts with introductory material for finite element methods and moves to linear and non-linear vibrations, continuous systems, vibration measurement techniques, signal processing and error analysis, general identification techniques in engineering systems, and MATLAB analysis of simple rotors. Key Features: • Covers both transfer matrix methods (TMM) and finite element methods (FEM) • Discusses transverse and torsional vibrations • Includes worked examples with simplicity of mathematical background and a modern numerical method approach • Explores the concepts of instability analysis and dynamic balancing • Provides a basic understanding of rotor dynamics phenomena with the help of simple rotor models including modern analysis methods for real life rotor systems.