High Performance Stainless Steels

This work examines the corrosion of stainless steels and similar chromium-bearing nickel-containing higher alloys, detailing various corrosive environments, including atmospheric and fire-side corrosion, corrosion by water and soil, and corrosion caused by particular industrial processes. It presents the acceptable isocorosion parameters of concentration and temperature for over 250 chemicals for which stainless alloys are the preferred materials of construction.

This report presents information on the physical metallurgy, chemical composition, mechanical and physical properties, corrosion resistance, fabrication, and cleaning of several of the newer high-strength stainless steels. The alloys covered include one semiaustenitic precipitation-hardenable stainless steel, PH14-8Mo, and the following martensitic precipitation- hardenable stainless steels: PH13-8Mo, 15-5PH, Custom 455, AM-363, AM-362, and AFC-77. Also included is 17-4PH as a sheet and strip product.

Research and development in the field of high-strength stainless steels appears to be directed along two principal paths: (1) the development of alloys with improved strength properties and (2) the accumulation of information on the properties and physical metallurgy of existing alloys so that they may be used more effectively. By and large, the development of new alloys is being carried out by the stainless-steel producers, while the accumulation of property data for the most part is being undertaken on Government contracts. (Author).

Duplex Stainless Steels (DSSs) are chromium-nickel-molybdenum-iron alloys that are usually in proportions optimized for equalizing the volume fractions of austenite and ferrite. Due to their ferritic-austenitic microstructure, they possess a higher mechanical strength and a better corrosion resistance than standard austenitic steels. This type of steel is now increasing its application and market field due to its very good properties and relatively low cost. This book is a review of the most recent progress achieved in the last 10 years on microstructure, corrosion resistance and mechanical strength properties, as well as applications, due to the development of new grades. Special attention will be given to fatigue and fracture behavior and to proposed models to account for mechanical behavior. Each subject will be developed in chapters written by experts recognized around the international industrial and scientific communities. The use of duplex stainless steels has grown rapidly in the last 10 years, particularly in the oil and gas industry, chemical tankers, pulp and paper as well as the chemical industry. In all these examples, topics like welding, corrosion resistance and mechanical strength properties (mainly in the fatigue domain) are crucial. Therefore, the update of welding and corrosion properties and the introduction of topics like texture effects, fatigue and fracture strength properties, and mechanical behavior modeling give this book specific focus and character.

The rate of growth of stainless steel has outpaced that of other metals and alloys, and by 2010 may surpass aluminum as the second most widely used metal after carbon steel. The 2007 world production of stainless steel was approximately 30,000,000 tons and has nearly doubled in the last ten years. This growth is occurring at the same time that the production of stainless steel continues to become more consolidated. One result of this is a more widespread need to understand stainless steel with fewer resources to provide that information. The concurrent technical evolution in stainless steel and increasing volatility of raw material prices has made it more important for the engineers and designers who use stainless steel to make sound technical judgments about which stainless steels to use and how to use them.

A Complete, Up-to-Date Introduction to Corrosion of StainlessSteels and Metallurgical Factors This fully updated Second Editionof Corrosion of Stainless Steels covers the tremendous advancesmade with stainless steels in recent decades, includingapplications in many new areas--from marine technologies andoff-shore oil production to power plants and the kitchen sink. Thisbook offers unique insights into the corrosion mechanisms affectingstainless steels, details problem-avoidance strategies, and helpsidentify corrosion-resistant capabilities for these remarkablealloys Sponsored by the Electrochemical Society, Corrosion osStainless Steels * Provides a comprehensive introduction to the selection,development, and production of all types of stainless steels * Emphasizes how metallurgical factors affect corrosionresistance * Examines the limitations of stainless steels within the contextof a discussion on higher alloys * Takes an interdisciplinary approach that demonstrates thecombined effects of metallurgy, chemistry, and electrochemistry oncorrosion resistance * Provides baseline knowledge and testing standards for stainlesssteels, and facilitates failure analysis for industrial purposes orlitigation related to equipment failure This is a much-needed text for materials scientists, chemicalengineers, corrosion specialists, graduate students, and anyone whoneeds to be brought up to date on this subject.