Industrial Automation From Scratch

Explore industrial automation and control-related concepts like the wiring and programming of VFDs and PLCs, as well as smart factory (Industry 4.0) with this easy-to-follow guide Purchase of the print or Kindle book includes a free PDF eBook Key Features Learn the ins and outs of industrial automation and control by taking a pragmatic approach Gain practical insights into automating a manufacturing process using PLCs Discover how to monitor and control an industrial process using HMIs and SCADA Book DescriptionIndustrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools – PLCs, HMIs, and SCADA. You’ll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4–20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you’ll have gained a practical understanding of industrial automation concepts for machine automation and control.What you will learn Get to grips with the essentials of industrial automation and control Find out how to use industry-based sensors and actuators Know about the AC, DC, servo, and stepper motors Get a solid understanding of VFDs, PLCs, HMIs, and SCADA and their applications Explore hands-on process control systems including analog signal processing with PLCs Get familiarized with industrial network and communication protocols, wired and wireless networks, and 5G Explore current trends in manufacturing such as smart factory, IoT, AI, and robotics Who this book is for This book is for both graduates and undergraduates of electrical, electronics, mechanical, mechatronics, chemical or computer engineering, engineers making a career switch, or anyone looking to pursue their career in the field of industrial automation. The book covers topics ranging from basic to advanced levels, and is a valuable reference for beginner-level electrical, IIoT, automation, process, instrumentation and control, production, and maintenance engineers working in manufacturing and oil and gas industries, among others.

A practical guide to industrial automation concepts, terminology, and applications Industrial Automation: Hands-On is a single source of essential information for those involved in the design and use of automated machinery. The book emphasizes control systems and offers full coverage of other relevant topics, including machine building, mechanical engineering and devices, manufacturing business systems, and job functions in an industrial environment. Detailed charts and tables serve as handy design aids. This is an invaluable reference for novices and seasoned automation professionals alike. COVERAGE INCLUDES: * Automation and manufacturing * Key concepts used in automation, controls, machinery design, and documentation * Components and hardware * Machine systems * Process systems and automated machinery * Software * Occupations and trades * Industrial and factory business systems, including Lean manufacturing * Machine and system design * Applications

Explore industrial automation and control-related concepts like the wiring and programming of VFDs and PLCs, as well as smart factory (Industry 4.0) with this easy-to-follow guide Purchase of the print or Kindle book includes a free PDF eBook Key Features: Learn the ins and outs of industrial automation and control by taking a pragmatic approach Gain practical insights into automating a manufacturing process using PLCs Discover how to monitor and control an industrial process using HMIs and SCADA Book Description: Industrial automation has become a popular solution for various industries looking to reduce manual labor inputs and costs by automating processes. This book helps you discover the abilities necessary for excelling in this field. The book starts with the basics of industrial automation before progressing to the application of switches, sensors, actuators, and motors, and a direct on-line (DOL) starter and its components, such as circuit breakers, contactors, and overload relay. Next, you'll explore VFDs, their parameter settings, and how they can be wired and programmed for induction motor control. As you advance, you'll learn the wiring and programming of major industrial automation tools - PLCs, HMIs, and SCADA. You'll also get to grips with process control and measurements (temperature, pressure, level, and flow), along with analog signal processing with hands-on experience in connecting a 4-20 mA transmitter to a PLC. The concluding chapters will help you grasp various industrial network protocols such as FOUNDATION Fieldbus, Modbus, PROFIBUS, PROFINET, and HART, as well as emerging trends in manufacturing (Industry 4.0) and its empowering technologies (such as IoT, AI, and robotics). By the end of this book, you'll have gained a practical understanding of industrial automation concepts for machine automation and control. What You Will Learn: Get to grips with the essentials of industrial automation and control Find out how to use industry-based sensors and actuators Know about the AC, DC, servo, and stepper motors Get a solid understanding of VFDs, PLCs, HMIs, and SCADA and their applications Explore hands-on process control systems including analog signal processing with PLCs Get familiarized with industrial network and communication protocols, wired and wireless networks, and 5G Explore current trends in manufacturing such as smart factory, IoT, AI, and robotics Who this book is for: This book is for both graduates and undergraduates of electrical, electronics, mechanical, mechatronics, chemical or computer engineering, engineers making a career switch, or anyone looking to pursue their career in the field of industrial automation. The book covers topics ranging from basic to advanced levels, and is a valuable reference for beginner-level electrical, IIoT, automation, process, instrumentation and control, production, and maintenance engineers working in manufacturing and oil and gas industries, among others.

This book provides an extended overview and fundamental knowledge in industrial automation, while building the necessary knowledge level for further specialization in advanced concepts of industrial automation. It covers a number of central concepts of industrial automation, such as basic automation elements, hardware components for automation and process control, the latch principle, industrial automation synthesis, logical design for automation, electropneumatic automation, industrial networks, basic programming in PLC, and PID in the industry.

B> Covers PLCs, process control, sensors, robotics, fluid power, CNC, Lockout/Tagout and safety, and more. Offers such a wide array of topics that readers can use this book as a reference for many different issues in industrial automation. Featuring the greatest breadth and depth of coverage available on the subject, this practical book explores the main topics in industrial automation; and provides a much-needed, understandable discussion of process control. A comprehensive reference for professionals in industrial automation.

This new edition continues to provide state-of-the-art coverage of the entire spectrum of industrial control, from servomechanisms to instrumentation. Material on the components, circuits, instruments, and control techniques used in today's industrial automated systems has been fully updated to include new information on thyristors and sensor interfacing and updated information on AC variable speed drives. Following an overview of an industrial control loop, readers may delve into individual sections that explore each element of the loop in detail. This logical format offers the flexibility needed to use the book effectively in a variety of courses, from electric motors to servomechanisms, programmable controllers, and more! Important Notice: Media content referenced within the product description or the product text may not be available in the ebook version.

Industrial Process Automation Systems: Design and Implementation is a clear guide to the practicalities of modern industrial automation systems. Bridging the gap between theory and technician-level coverage, it offers a pragmatic approach to the subject based on industrial experience, taking in the latest technologies and professional practices. Its comprehensive coverage of concepts and applications provides engineers with the knowledge they need before referring to vendor documentation, while clear guidelines for implementing process control options and worked examples of deployments translate theory into practice with ease. This book is an ideal introduction to the subject for junior level professionals as well as being an essential reference for more experienced practitioners. Provides knowledge of the different systems available and their applications, enabling engineers to design automation solutions to solve real industry problems. Includes case studies and practical information on key items that need to be considered when procuring automation systems. Written by an experienced practitioner from a leading technology company

The book begins with an overview of automation history and followed by chapters on PLC, DCS, and SCADA –describing how such technologies have become synonymous in process instrumentation and control. The book then introduces the niche of Fieldbuses in process industries. It then goes on to discuss wireless communication in the automation sector and its applications in the industrial arena. The book also discusses theall-pervading IoT and its industrial cousin,IIoT, which is finding increasing applications in process automation and control domain. The last chapter introduces OPC technology which has strongly emerged as a defacto standard for interoperable data exchange between multi-vendor software applications and bridges the divide between heterogeneous automation worlds in a very effective way. Key features: Presents an overall industrial automation scenario as it evolved over the years Discusses the already established PLC, DCS, and SCADA in a thorough and lucid manner and their recent advancements Provides an insight into today’s industrial automation field Reviews Fieldbus communication and WSNs in the context of industrial communication Explores IIoT in process automation and control fields Introduces OPC which has already carved out a niche among industrial communication technologies with its seamless connectivity in a heterogeneous automation world Dr. Chanchal Dey is Associate Professor in the Department of Applied Physics, Instrumentation Engineering Section, University of Calcutta. He is a reviewer of IEEE, Elsevier, Springer, Acta Press, Sage, and Taylor & Francis Publishers. He has more than 80 papers in international journals and conference publications. His research interests include intelligent process control using conventional, fuzzy, and neuro-fuzzy techniques. Dr. Sunit Kumar Sen is an ex-professor, Department of Applied Physics, Instrumentation Engineering Section, University of Calcutta. He was a coordinator of two projects sponsored by AICTE and UGC, Government of India. He has published around70 papers in international and national journals and conferences and has published three books – the last one was published by CRC Press in 2014. He is a reviewer of Measurement, Elsevier. His field of interest is new designs of ADCs and DACs.