Industrial Controls And Manufacturing

Growing numbers of engineering graduates are finding employment in the control systems area with applications to manufacturing. To be properly prepared for such positions, it is desirable that the students be exposed to the topics of process control, discrete logic control and the fundamentals of manufacturing. Presently there is no existing textbook and/or reference that combine together process control, discrete logic control and the fundamentals of manufacturing. This is a book that fills that gap. This book integrates together the theory with a number of illustrative examples. Constructive procedures will be given for designing controllers and manufacturing lines, including methods for designing digital controllers, fuzzy logic controllers and adaptive controllers, and methods for the design of the flow of operations in a manufacturing line. One chapter will be devoted to equipment interfacing and computer communications, with the focus on fieldbuses, device drivers and computer networks. There are no existing control-oriented textbooks that bring this material into the picture, although interfacing and communications are becoming a bigger and bigger part of the overall control problem. Covers both analog and digital control using P/PI/PID controllers and discrete logic control using ladder logic diagrams and programmable logic controllers Contains a brief introduction to model predictive control, adaptive control, and neural net control Covers control from the device/process level up to and including the production system level Contains an introduction to manufacturing systems with the emphasis on performance measures, flow-line analysis, and line balancing Contains a chapter on equipment interfacing with a brief introduction on OLE for process control (OPC), the GEM standard, fieldbuses, and Ethernet Material is based on a course with a lab project developed and taught at the Georgia Institute of Technology Coverage is at the introductory level with a minimal amount of background required to read the text

Manufacturing process controls include all systems and software that exert control over production processes. Control systems include process sensors, data processing equipment, actuators, networks to connect equipment, and algorithms to relate process variables to product attributes. Since 1995, the U.S. Department of Energy Office of Industrial Technology 's (OIT) program management strategy has reflected its commitment to increasing and documenting the commercial impact of OIT programs. OIT's management strategy for research and development has been in transition from a "technology push" strategy to a "market pull" strategy based on the needs of seven energy-and waste-intensive industries-steel, forest products, glass, metal casting, aluminum, chemicals, and petroleum refining. These industries, designated as Industries of the Future (IOF), are the focus of OIT programs. In 1997, agriculture, specifically renewable bioproducts, was added to the IOF group. The National Research Council Panel on Manufacturing Process Controls is part of the Committee on Industrial Technology Assessments (CITA), which was established to evaluate the OIT program strategy, to provide guidance during the transition to the new IOF strategy, and to assess the effects of the change in program strategy on cross-cutting technology programs, that is, technologies applicable to several of the IOF industries. The panel was established to identify key processes and needs for improved manufacturing control technology, especially the needs common to several IOF industries; identify specific research opportunities for addressing these common industry needs; suggest criteria for identifying and prioritizing research and development (R&D) to improve manufacturing controls technologies; and recommend means for implementing advances in control technologies.

Unternehmen mit kurzen Lieferzeiten, hoher Liefertreue und niedrigen Beständen wachsen schnell und erzielen hohe Gewinne. Wie Unternehmen diese logistische Herausforderung meistern können, zeigt das Buch anhand von aktuellen Forschungsergebnissen der Leibniz Universität Hannover. Der Band gibt einen umfassenden Überblick über die Aufgaben und Verfahren der Fertigungssteuerung und befähigt Leser dazu, Schwächen in diesem Bereich zu erkennen und zu korrigieren. Ein fundiertes Nachschlagewerk für Studierende, Dozenten, Ingenieure und Wissenschaftler.

Chapter one reviews the electrical fundamentals that are necessary to understand their operation. Chapters two through four discuss inputs, logic devices and output devices commonly used in industrial applications. Chapter five explains the schematic symbols and logic used to read and create ladder logic diagrams. Chapter six introduces programable controllers and shows how they are used to simplify and improve control systems. Chapter seven discusses industrial temperature control systems.

This book provides a common sense computer-oriented, determinstic manufacturing approach, which employs statistics but does not require a background in this area, theoretical mathematics or computer science to understand and apply. In a clear, easy-to-read style, this reference text highlights critical parameters that have a major impact upon process quality and identifies sensors for parameter monitoring; discusses appropriate applications of deterministic techniques to many manifacturing situations ranging from simple to complex; includes chapter summaries, helpful illustrations and numerous citations to ehnance comprehension and facilitate further research. Written from the perspective of a practioner who 'knows how to make parts'; presenting practical solutions to manufacturing problems it is essential reading for industrial, quality control, electrical and electronics, mechancial, manufacturing and systems engineers/managers and undergraduate and graduate-level students in the above areas.

This text is written to support courses that are taught by John A. Piller Jr. The material is intended to supply a basic understanding of the use of Programmable Logic Controllers in industry. The assumption is that this is a third year course of a plan of study in pursuit of a four year degree focused on Electrical Engineering Technology, Mechanical Engineering Technology, or Manufacturing Engineering Technology.

When humans are well, they are in a state where body, mind, and spirit are holistically integrated, and, as a result, are healthy, happy, and resilient. The same can be said for a thriving business. Industrial and Manufacturing Wellness: The Complete Guide to Successful Enterprise Asset Management explains how to use reliability engineering principles to design and build companies that are robust, reliable, self-improving, integrated business systems best suited for achieving optimal results. Written by asset management expert Mike Sondalini, creator and author of The Plant Wellness Way, this revolutionary work goes beyond basic plant management. Instead, it reveals a completely new way to engineer and implement business processes and work flow strategies that deliver overall operational excellence. The author introduces risk management, decision-making methods that prove the worth or not of a change before it is initiated in the organization, thus protecting a company from making the wrong choices. His universally applicable process improvement concepts empower readers to take a system-wide approach that can be repeated infinitely to deliver maximum success. Features Presents the first reliability engineering-based design and business process management solution. Includes a complete methodology to deliver enterprise asset management, plant maintenance, and equipment reliability. Shows how to maximize production uptime while minimizing costs and, uniquely, how to sustain those improvements. Incorporates the ISO 55001 framework in re-engineering business processes for operational success. Uses tips to reduce business processes to the fewest, simplest, quickest, safest, and most productive solutions.

Aimed at both the novice and expert in IT security and industrial control systems (ICS), this book will help readers gain a better understanding of protecting ICSs from electronic threats. Cyber security is getting much more attention and "SCADA security" (Supervisory Control and Data Acquisition) is a particularly important part of this field, as are Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), Remote Terminal Units (RTUs), Intelligent Electronic Devices (IEDs), and all the other, field controllers, sensors, drives, and emission controls that make up the "intelligence" of modern industrial buildings and facilities. Some Key Features include: How to better understand the convergence between Industrial Control Systems (ICS) and general IT systems Insight into educational needs and certifications How to conduct Risk and Vulnerability Assessments Descriptions and observations from malicious and unintentional ICS cyber incidents Recommendations for securing ICS