Industrial Process Identification

Industrial Process Identification and Control Design is devoted to advanced identification and control methods for the operation of continuous-time processes both with and without time delay, in industrial and chemical engineering practice. The simple and practical step- or relay-feedback test is employed when applying the proposed identification techniques, which are classified in terms of common industrial process type: open-loop stable; integrating; and unstable, respectively. Correspondingly, control system design and tuning models that follow are presented for single-input-single-output processes. Furthermore, new two-degree-of-freedom control strategies and cascade control system design methods are explored with reference to independently-improving, set-point tracking and load disturbance rejection. Decoupling, multi-loop, and decentralized control techniques for the operation of multiple-input-multiple-output processes are also detailed. Perfect tracking of a desire output trajectory is realized using iterative learning control in uncertain industrial batch processes. All the proposed methods are presented in an easy-to-follow style, illustrated by examples and practical applications. This book will be valuable for researchers in system identification and control theory, and will also be of interest to graduate control students from process, chemical, and electrical engineering backgrounds and to practising control engineers in the process industry.

Industrial Process Identification and Control Design is devoted to advanced identification and control methods for the operation of continuous-time processes both with and without time delay, in industrial and chemical engineering practice. The simple and practical step- or relay-feedback test is employed when applying the proposed identification techniques, which are classified in terms of common industrial process type: open-loop stable; integrating; and unstable, respectively. Correspondingly, control system design and tuning models that follow are presented for single-input-single-output processes. Furthermore, new two-degree-of-freedom control strategies and cascade control system design methods are explored with reference to independently-improving, set-point tracking and load disturbance rejection. Decoupling, multi-loop, and decentralized control techniques for the operation of multiple-input-multiple-output processes are also detailed. Perfect tracking of a desire output trajectory is realized using iterative learning control in uncertain industrial batch processes. All the proposed methods are presented in an easy-to-follow style, illustrated by examples and practical applications. This book will be valuable for researchers in system identification and control theory, and will also be of interest to graduate control students from process, chemical, and electrical engineering backgrounds and to practising control engineers in the process industry.

Industrial Process Identification brings together the latest advances in perturbation signal design. It describes the approaches to the design process that are relevant to industries. The authors’ discussion of several software packages (Frequency Domain System Identification Toolbox, prs, GALOIS, multilev_new, and Input-Signal-Creator) will allow readers to understand the different designs in industries and begin designing common classes of signals. The authors include two case studies that provide a balance between the theory and practice of these designs: the identification of a direction-dependent electronic nose system; and the identification of a multivariable cooling system with time-varying delay. Major aspects of signal design such as the formulation of suitable specifications in the face of practical constraints, the classes of designs available, the various objectives necessitating separate treatments when dealing with nonlinear systems, and extension to multi-input scenarios, are discussed. Codes, including some that will produce simulated data, are included to help readers replicate the results described. Industrial Process Identification is a powerful source of information for control engineers working in the process and communications industries seeking guidance on choosing identification software tools for use in practical experiments and case studies. The book will also be of interest to academic researchers and students working in electrical, mechanical and communications engineering and the application of perturbation signal design. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.

Identification of Multivariable Industrial Processes presents a unified approach to multivariable industrial process identification. It concentrates on industrial processes with reference to model applications. The areas covered are experiment design, model structure selection, parameter estimation as well as error bounds of the transfer function. This publication is intended to fill the gap between modern systems and control theory and industrial application. It is based on the results of 10 years of research and application experiences. The theories and models discussed are fully explained and illustrated with case studies. At an early stage the reader is introduced to real applications.

This book reviews the theoretical fundamentals of grey-box identification and puts the spotlight on MoCaVa, a MATLAB-compatible software tool, for facilitating the procedure of effective grey-box identification. It demonstrates the application of MoCaVa using two case studies drawn from the paper and steel industries. In addition, the book answers common questions which will help in building accurate models for systems with unknown inputs.

Systems and control theory has experienced significant development in the past few decades. New techniques have emerged which hold enormous potential for industrial applications, and which have therefore also attracted much interest from academic researchers. However, the impact of these developments on the process industries has been limited. The purpose of Multivariable System Identification for Process Control is to bridge the gap between theory and application, and to provide industrial solutions, based on sound scientific theory, to process identification problems. The book is organized in a reader-friendly way, starting with the simplest methods, and then gradually introducing more complex techniques. Thus, the reader is offered clear physical insight without recourse to large amounts of mathematics. Each method is covered in a single chapter or section, and experimental design is explained before any identification algorithms are discussed. The many simulation examples and industrial case studies demonstrate the power and efficiency of process identification, helping to make the theory more applicable. MatlabTM M-files, designed to help the reader to learn identification in a computing environment, are included.

A presentation of techniques in advanced process modelling, identification, prediction, and parameter estimation for the implementation and analysis of industrial systems. The authors cover applications for the identification of linear and non-linear systems, the design of generalized predictive controllers (GPCs), and the control of multivariable systems.

As manufacturing processes become increasingly complex, industry must rely on advanced sensor technology and process control to improve efficiency and product quality. Processes now need a variety of on-line measurements, such as film thickness, particle size, solids concentrations, and contamination detection. Industrial Process Sensors provides a coherent review of the physical principles, design, and implementation of a wide variety of in-process sensors used to control manufacturing operations. Real data from commercial installations illustrates the operation and limitations of these devices. The book begins with a review of the basic physics of sound, light, electricity, and radiation, with a focus on their role in sensor devices. The author introduces the generic sensor model and discusses the propagation of measurement errors. He goes on to describe conventional process sensors that measure temperature, pressure, level, and flow. The second half of the book focuses on more advanced topics, such as particle size measurement in slurries and emulsions, tomography and process imaging of manufacturing operations, on-line measurement of film thickness, identification of polymer type for recycling, and characterization of reinforced polymers and composites. By exploring both theory and final implementation of sensors used to control industrial manufacturing processes, Industrial Process Sensors provides the information you need to develop solutions to a wide range of industrial measurement needs.