Introduction To Manufacturing Systems

Introduction to Manufacturing Systems is written for all college- and university-level manufacturing, industrial technology, engineering technology, industrial design, engineering, business management and other related disciplines where there is an interest in learning about manufacturing systems as a complete system. Even lay people will find this book useful in their quest to learn more about the field. Its simple and easy-to-understand language makes it particularly useful to all readers. The field of manufacturing is a world of its own which bears on almost all other disciplines. This book is not necessarily a “how to” material that teaches one how to manufacture a product, but rather an aid to help learners gain a more complete understanding of “what is in it” and “what happens in the field”. Thus, this book will provide more comprehensive information about manufacturing. It is intended to introduce every interested person to what manufacturing is, its diverse components, and the various activities and tasks that are undertaken in its many and diverse departments. It should serve as an introductory material to beginning college manufacturing and related majors. Over the years, I have learned that most of these beginners are ill equipped with key aspects of manufacturing when they arrive. This group also includes all technical- and business-minded individuals who enroll or train in trade, business, engineering, vocational and technical programs and institutions. This book is divided into 12 very distinctive chapters that are closely arranged to follow manufacturing activities as sequentially as possible, to help readers follow a rather continuous thread of activities generally undertaken in the industry. Its chapters cover various topics including different types, techniques or methods, and philosophies of manufacturing; manufacturing plants and facilities; manufacturing machines; tools and production tooling; manufacturing processes; manufacturing materials and material handling systems; measurement instruments; manufacturing personnel; manufactured products; and planning, implementing, controlling and improving manufacturing systems.

Overviews manufacturing systems from the ground up, following the same concept as in the first edition. Delves into the fundamental building blocks of manufacturing systems: manufacturing processes and equipment. Discusses all topics from the viewpoint of four fundamental manufacturing attributes: cost, rate, flexibility and quality.

This second edition of the classic textbook has been written to provide a completely up-to-date text for students of mechanical, industrial, manufacturing and production engineering, and is an indispensable reference for professional industrial engineers and managers. In his outstanding book, Professor Katsundo Hitomi integrates three key themes into the text: * manufacturing technology * production management * industrial economics Manufacturing technology is concerned with the flow of materials from the acquisition of raw materials, through conversion in the workshop to the shipping of finished goods to the customer. Production management deals with the flow of information, by which the flow of materials is managed efficiently, through planning and control techniques. Industrial economics focuses on the flow of production costs, aiming to minimise these to facilitate competitive pricing. Professor Hitomi argues that the fundamental purpose of manufacturing is to create tangible goods, and it has a tradition dating back to the prehistoric toolmakers. The fundamental importance of manufacturing is that it facilitates basic existence, it creates wealth, and it contributes to human happiness - manufacturing matters. Nowadays we regard manufacturing as operating in these other contexts, beyond the technological. It is in this unique synthesis that Professor Hitomi's study constitutes a new discipline: manufacturing systems engineering - a system that will promote manufacturing excellence. Key Features: * The classic textbook in manufacturing engineering * Fully revised edition providing a modern introduction to manufacturing technology, production managment and industrial economics * Includes review questions and problems for the student reader

Mikell Groover, author of the leading text in manufacturing processes, has developed Introduction to Manufacturing Processes as a more navigable and student-friendly text paired with a strong suite of additional tools and resources online to help instructors drive positive student outcomes. Focusing mainly on processes, tailoring down the typical coverage of both materials and systems. The emphasis on manufacturing science and mathematical modeling of processes is an important attribute of the new book. Real world/design case studies are also integrated with fundamentals - process videos provide students with a chance to experience being 'on the floor' in a manufacturing facility, followed by case studies that provide individual students or groups of students to dig into larger/more design-oriented problems.

This second edition of the classic textbook has been written to provide a completely up-to-date text for students of mechanical, industrial, manufacturing and production engineering, and is an indispensable reference for professional industrial engineers and managers. In his outstanding book, Professor Katsundo Hitomi integrates three key themes into the text: * manufacturing technology * production management * industrial economics Manufacturing technology is concerned with the flow of materials from the acquisition of raw materials, through conversion in the workshop to the shipping of finished goods to the customer. Production management deals with the flow of information, by which the flow of materials is managed efficiently, through planning and control techniques. Industrial economics focuses on the flow of production costs, aiming to minimise these to facilitate competitive pricing. Professor Hitomi argues that the fundamental purpose of manufacturing is to create tangible goods, and it has a tradition dating back to the prehistoric toolmakers. The fundamental importance of manufacturing is that it facilitates basic existence, it creates wealth, and it contributes to human happiness - manufacturing matters. Nowadays we regard manufacturing as operating in these other contexts, beyond the technological. It is in this unique synthesis that Professor Hitomi's study constitutes a new discipline: manufacturing systems engineering - a system that will promote manufacturing excellence. Key Features: * The classic textbook in manufacturing engineering * Fully revised edition providing a modern introduction to manufacturing technology, production managment and industrial economics * Includes review questions and problems for the student reader

Some 70 percent of U.S. manufacturing output currently faces direct foreign competition. While American firms understand the individual components of their manufacturing processes, they must begin to work with manufacturing systems to develop world-class capabilities. This new book identifies principles-termed foundations-that have proved effective in improving manufacturing systems. Authored by an expert panel, including manufacturing executives, the book provides recommendations for manufacturers, leading to specific action in three areas: Management philosophy and practice. Methods used to measure and predict the performance of systems. Organizational learning and improving system performance through technology. The volume includes in-depth studies of several key issues in manufacturing, including employee involvement and empowerment, using learning curves to improve quality, measuring performance against that of the competition, focusing on customer satisfaction, and factory modernization. It includes a unique paper on jazz music as a metaphor for participative manufacturing management. Executives, managers, engineers, researchers, faculty, and students will find this book an essential tool for guiding this nation's businesses toward developing more competitive manufacturing systems.

It is essential for the traditionally industrialised countries to innovate in manu facturing to survive in the increasingly competitive world marketplace. This challenge coupled with the increasing application of computers has led to significant changes in the techniques applied in manufacturing. This book seeks to introduce those technologies that are being applied in discrete parts manufacturing. In the technIcal press there have been many phrases and acronyms coined to describe these technologies including numerical control (NC), machining centres, computer aided manufacture (CAM), computer integrated manufacture (CIM), simulation, robotics, flexible manufacturing systems (FMS), automatic assembly, factory automation, Kanban, just in time (JIT) , manufacturing automation protocol (MAP), advanced manufacturing technology (AMT), etc. The book is intended to introduce senior undergraduates, postgraduate students and practising engineers to the principles of these individual technologies and their integration into complete, automated, programmable manufacturing facilities and systems. It is hoped that this will allow the reader to have a critical perspective of the market place and potential solutions to his own current or future problems. It is also intended to indicate how the complete manufacturing facility can be viewed as a system. The book does not address the related areas of Computer Aided Design (CAD), scheduling, production control and current speculative research at any significant level. It is impossible to do justice, in this short book, to such large subject areas which, without doubt, demand books in their own right. A book such as this is still necessarily wide-ranging and occasionally superficial.