Introduction To Surface Engineering

This book provides a clear and understandable text for users and developers of advanced engineered materials, particularly in the area of thin films, and addresses fundamentals of modifying the optical, electrical, photo-electric, triboligical, and corrosion resistance of solid surfaces and adding functionality to solids by engineering their surface, structure, and electronic, magnetic and optical structure. Thin film applications are emphasized. Through the inclusion of multiple clear examples of the technologies, how to use them,and the synthesis processes involved, the reader will gain a deep understanding of the purpose, goals, and methodology of surface engineering and engineered materials. Virtually every advance in thin film, energy, medical, tribological materials technologies has resulted from surface engineering and engineered materials. Surface engineering involves structures and compositions not found naturally in solids and is used to modify the surface properties of solids and involves application of thin film coatings, surface functionalization and activation, and plasma treatment. Engineered materials are the future of thin film technology. Engineered structures such as superlattices, nanolaminates, nanotubes, nanocomposites, smart materials, photonic bandgap materials, metamaterials, molecularly doped polymers and structured materials all have the capacity to expand and increase the functionality of thin films and coatings used in a variety of applications and provide new applications. New advanced deposition processes and hybrid processes are being used and developed to deposit advanced thin film materials and structures not possible with conventional techniques a decade ago. Properties can now be engineered into thin films that achieve performance not possible a decade ago.

This highly illustrated reference work covers the three principal types of surface technologies that best protect engineering devices and products: diffusion technologies, deposition technologies, and other less commonly acknowledged surface engineering (SE) techniques. Various applications are noted throughout the text and additionally whole chapters are devoted to specific SE applications across the automotive, gas turbine engine (GTE), metal machining, and biomedical implant sectors. Along with the benefits of SE, this volume also critically examines SE's limitations. Materials degradation pathways - those which can and those which cannot be mitigated by SE - are rigorously explained. Written from a scientific, materials engineering perspective, this concise text is supported by high-quality images and photo-micrographs which show how surfaces can be engineered to overcome the limits of conventionally produced materials, even in complex or hostile operating environments. This book is a useful resource for undergraduate and postgraduate students as well as professional engineers.

The concept of nanoarchitechtonics was introduced to describe the correct manipulation of nanoscale materials in the creation of nano-devices and applications. Nanoarchitectonics has begun to spread into many fields including nanostructured materials synthesis, supramolecular assembly, nanoscale structural fabrications, materials hybridizations, materials and structures for energy and environmental sciences, device and physical application, and bio- and medical applications. Following on from the 2012 title Manipulation of Nanoscale Materials, Concepts and Design of Materials Nanoarchitectonics covers the introductory features underlying the field, presenting a unifying overview of the theoretical aspects and emerging applications that are changing the capability to understand and design advanced functional materials. Edited by pioneers of the field, this book will appeal to researchers working in nanoscience, materials science, supramolecular chemistry, physical chemistry and organic chemistry, as well as graduate students in these areas.

This book is intended to help engineers analyze service condition and potential mechanisms of surface degradation. This will enable engineers select suitable materials for improved service-life and performance of engineering components. The book comprises 7 chapters, and is well illustrated with schematics, photographs, microstructure, XRD patterns, EDAX mapping, and technical data tables. The book focuses on the influence of materials and methods of surface engineering on structure, properties, and wear-performance of engineering components. It begins with the need to study the subject of surface engineering, scope of surface engineering, and classification of techniques of surface engineering. The book covers conventional material system (steel, cast iron, stellite, WC-Co, PCDs, etc.) and new materials like multilayer structures, functionally gradient materials (FGMs), intermetallic barrier coatings, and thermal barrier coating. The book covers most conventional as well as advanced surface engineering techniques, such as burnishing, shot peening, flame and induction hardening, laser and electron beam hardening, plasma and TIG melting, carburizing, nitriding, cyaniding, boronizing, vanadizing, ion implantation, laser alloying, chemical vapor deposition, PE chemical vapor deposition, physical vapor deposition, weld overlays, laser cladding, hot dip galvanizing, hot dip lead tin coating, hot dip aluminizing, hot dip chromizing, electroplating, electroless plating (Ni-P and Ni-B), mechanical plating, roll bonding, explosive bonding, and hot isostatic. The book also includes an introductory chapter on friction-stir processing of aluminum and titanium alloys. Further, it discusses studies on structure, mechanical and wear properties of weld surfacing, flame spray coating, HVOF sprayed coating, laser cladding of ferrous metals, nickel and cobalt based alloys and their composites in as-sprayed and heat-treated conditions. The book provides a comprehensive overview of various destructive and nondestructive techniques used for characterization of engineered surfaces. The materials in the book will be useful to undergraduate and graduate students. In addition, the contents of this book can also be used for professional development courses for practicing engineers.

Here is a comprehensive resource that compiles extensive descriptions of friction stir processing, fabrication of surface metal matrix composites, and friction surfacing into one volume. The book is separated into four sections, beginning with a discussion of surface tailoring of metals by friction stir processing. This first section delves into the basics of friction stir processing (FSP), incorporating illustrations to explain the supporting mechanisms of this process. This section culminates with the introduction of potential applications of FSP in the manufacturing industry and obstacles that may arise when implemented. The following two sections explore and discuss surface metal matrix composites by friction stir processing and surface engineering by friction surfacing. They provide a thorough explanation of the material systems involved in the respective processes and discuss in detail the mechanisms behind each. The book, which closes with a comprehensive discussion of recent developments in friction-assisted processes and their functionality, offers a unique compilation of information on these increasingly prominent developments in the field of surface engineering. This volume organizes the information in a manner that is both easily accessible and comprehensible, utilizing visuals such as figures, tables, and photographs to enhance readers’ understanding. Key features: • Explores a multitude of topics within the field of surface engineering at length • Summarizes and explores the mechanical foundation of friction stir processing, fabrication of surface metal matrix composites, and friction surfacing • Incorporates figures and tables to aid in illustrating the concepts discussed • Offers potential applications and discusses future benefits of specific elements pertaining to surface engineering

The most important aspects of modern surface science are covered. All topics are presented in a concise and clear form accessible to a beginner. At the same time, the coverage is comprehensive and at a high technical level, with emphasis on the fundamental physical principles. Numerous examples, references, practice exercises, and problems complement this remarkably complete treatment, which will also serve as an excellent reference for researchers and practitioners. The textbook is idea for students in engineering and physical sciences.