Iron Ores

Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and the development of more efficient processes/technologies to minimize environmental footprints. This new edition includes all new case studies and technologies, along with new chapters on the chemical analysis of iron ore, thermal and dry beneficiation of iron ore, and discussions of alternative iron making technologies. In addition, information on recycling solid wastes and P-bearing slag generated in steel mills, sustainable mining, and low emission iron making technologies from regional perspectives, particularly Europe and Japan, are included. This work will be a valuable resource for anyone involved in the iron ore industry. Provides an overall view of the entire value chain, from iron ore to metal Includes specific information on process/stage/operation in the value chain Discusses challenges and developments, along with future trends in the iron ore and steel industries Incorporates new, sustainable mining techniques

For the English edition the book was revised by the authors, taking into account a number of suggestions of the readers of the German edition. Some of the most important publications in the field of iron ore reduction, which appeared since 1967, have been used to bring the manuscript as far as possible up to date. The kind assistance of Dr. K. BOHNENKAMP of the Max-Planck-Institut fUr Eisenforschung, Dusseldorf, was much appreciated in this respect. Ohapters 2.9 and 2.10, dealing with the reduction of molten oxide slags by solid carbon and with the contribution of the water-gas reaction to iron ore reduction, have been added for the English edition. Ohapter 2.9 has been completely revised with the kind assistance of Dr. H. J. GRABKE, Stuttgart. Dipl.-Ing. J. LODDE contributed to this edition by revising the bibliography. Owing to the rapid development of the blast furnace it was necessary to revise Ohapter 5 considerably. In this field many valuable suggestions have been made by Dipl.-Ing. G. LANGE and Dipl.-Ing. P. HEINRICH. Furthermore, Ohapters3 and 4 have been thoroughly revised by Dr.-Ing. E. FORSTER and Dr.-Ing. U. SCHIERLOH. Last, but not least, we have to thank our translators for their excellent work.

This book provides the multidisciplinary reader with a comprehensive state-of-the-art overview of research, technologies, and innovations related to iron ores. The content embraces industrial sectors and technologies dealing with mining and processing of iron ores; therefore, it covers a wide range of research fields including geoscience, deposit exploitation, resource development, comminution, beneficiation, sintering and reduction, etc. Innovations and industrial synergies across the entire production chain are broadly addressed. This book also represents advanced research methods with a focus on the genesis, mineralogy, characterization, mechanical and physicochemical properties, and environmental aspects. Interdisciplinary topics reflect cutting-edge research often reaching beyond the conventional boundaries and traditional themes.

This book focuses on agglomeration, or the size enlargement process, of iron ores. This process sits at the interface of mineral processing and extractive metallurgy. The book begins with a discussion of raw materials preparation and the beneficiation process. It then describes fundamental principles of the sintering and pelletization processes, including formation of green mix through granulation and green balls as well as chemical reactions during sintering. Finally, it offers a brief description of iron making processes and correlations related to the agglomerates: quality parameters and BF productivity and coke rate.

This book provides the multidisciplinary reading audience with a comprehensive state-of-the-art overview of research and innovations in the relationship between iron ores and iron ore materials. The book covers industrial sectors dealing with exploration and processing of iron ores as well as with advanced applications for iron ore materials and therefore entails a wide range of research fields including geology, exploration, beneficiation, agglomeration, reduction, smelting, and so on, thus encouraging life cycle thinking across the entire production chain. Iron remains the basis of modern civilization, and our sustainable future deeply depends upon our ability to satisfy the growing demand for iron and steel while decoupling hazardous emissions from economic growth. Therefore, environmental sustainability aspects are also broadly addressed. In response to socioeconomic and climatic challenges, the iron ore sector faces, this book delivers a vision for the new opportunities linked to deployment of the best available, innovative and breakthrough technologies as well as to advanced material applications.