Lasers Based Manufacturing

This book presents selected research papers of the AIMTDR 2014 conference on application of laser technology for various manufacturing processes such as cutting, forming, welding, sintering, cladding and micro-machining. State-of-the-art of these technologies in terms of numerical modeling, experimental studies and industrial case studies are presented. This book will enrich the knowledge of budding technocrats, graduate students of mechanical and manufacturing engineering, and researchers working in this area.

Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

This book provides scientific and technological insights on novel techniques of design and manufacturing using laser technologies. It showcases applications of laser micromachining in the biomedical industry, laser-based manufacturing processes in aerospace engineering, and high-precision laser-cutting in the home appliance sector. Features: Each chapter discusses a specific engineering problem and showcases its numerical, and experimental solution Provides scientific and technological insights on novel routes of design and manufacturing using laser technologies Synergizes exploration related to the various properties and functionalities through extensive theoretical and numerical modeling Highlights current issues, developments, and constraints in additive manufacturing Discusses applications of laser cutting machines in the manufacturing industry and laser micromachining for the biomedical industry The text discusses optical, and laser-based green manufacturing technologies and their application in diverse engineering fields including mechanical, electrical, biomedical, and computer. It further covers sustainability issues in laser-based manufacturing technologies and the development of laser-based ultra-precision manufacturing techniques. The text also discusses the use of artificial intelligence and machine learning in laser-based manufacturing techniques. It will serve as an ideal reference text for senior undergraduate, graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.

Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.

This book introduces the emerging areas of laser-based manufacturing such as additive manufacturing (AM) of metal matrix composites (MMCs), joining of hard-to-weld superalloys, damage-free machining of fiber-reinforced composites, surface properties enhancement using cladding techniques, and modeling and simulation of laser beam manufacturing techniques. Laser Applications in Manufacturing provides a quick guide for researchers and academicians to recent advancements in the development of powder-based MMCs manufactured using AM technology. This book: shows recent developments in functionally graded sheets or laminates and fabrication of fiber-reinforced composite using sheet lamination printing lists recent developments in the joining of dissimilar materials in diverse applications such as hybrid structures and lightweight components for increased performance and functionality includes many recent developments in machining carbon fiber, glass fiber, and natural fiber composite laminates for investigations of delamination and surface quality characteristics showcases different aspects of surface alloying of miniature components, hard and soft composite coating for various applications. Laser Applications in Manufacturing is recommended for researchers working on fabrication of numerous new and novel materials. The book serves as a resource for scientists and engineers working in laser-based manufacturing techniques who want to learn about the most up-to-date research.

This book mainly addresses the applications of lasers in the manufacture of various industrial components. The technologies presented here have scopes of application ranging from the macro to meso and micro level of components and features. This book includes chapters on the basic and advanced applications of lasers in the manufacturing domain. They present theoretical and practical aspects of laser technology for various applications such as laser-based machining, micro-scribing, texturing, machining of micro-sized channels; laser welding; laser-based correction of sheet metal, i.e. straightening; laser forming; and laser technology for 3-D printing. Lasers have various applications such as the production of powerful lights for illumination or decoration; measurement of velocity (transportation) and length; interferometry; printing; recording; communication; bio-medical instrumentation and pollution detection. A significant body of literature is available on the physics of lasers and types of lasers. However it has been noted there are a few books published on the “applications of lasers in manufacturing domain,” a gap that this book remedies. Gathering contributions by leading engineers and academicians in this area, it offers a valuable source of information for young scientists and research students.

This book covers the fundamental principles and physical phenomena behind laser-based fabrication and machining processes. It also gives an overview of their existing and potential applications. With laser machining an emerging area in various applications ranging from bulk machining in metal forming to micromachining and microstructuring, this book provides a link between advanced materials and advanced manufacturing techniques. The interdisciplinary approach of this text will help prepare students and researchers for the next generation of manufacturing.

Since the dawn of civilization, mankind has been engaged in the conception and manufacture of discrete products to serve the functional needs of local customers and the tools (technology) needed by other craftsmen. In fact, much of the progress in civilization can be attributed to progress in discrete product manufacture. The functionality of a discrete object depends on two entities: form, and material composition. For instance, the aesthetic appearance of a sculpture depends upon its form whereas its durability depends upon the material composition. An ideal manufacturing process is one that is able to automatically generate any form (freeform) in any material. However, unfortunately, most traditional manufacturing processes are severely constrained on all these counts. There are three basic ways of creating form: conservative, subtractive, and additive. In the first approach, we take a material and apply the needed forces to deform it to the required shape, without either adding or removing material, i. e. , we conserve material. Many industrial processes such as forging, casting, sheet metal forming and extrusion emulate this approach. A problem with many of these approaches is that they focus on form generation without explicitly providing any means for controlling material composition. In fact, even form is not created directly. They merely duplicate the external form embedded in external tooling such as dies and molds and the internal form embedded in cores, etc. Till recently, we have had to resort to the 'subtractive' approach to create the form of the tooling.