Lubrication For Industry

Focuses on the practical daily aspects of lubrication that impact productivity. Covers, in detail, failure analysis, costing techniques, modes of friction, generations of lubricants, oil and grease classifications and evaluations (including animal/vegetable, mineral, and synthetic), viscosity and other oil and grease standards and characteristics, lubricant compatibility guidelines, how to calculate bearing and other lubrication requirements, preventive maintenance including wear particle analysis, and filter rating and classifications. Provides ten case studies drawn from the author's consulting experiences that emphasize the importance of developing and implementing effective, long-term solutions for lubrication, maintenance engineering, and maintenance management.

Completely revised, this new edition includes the latest material on oil analysis, the energy conservation aspects of lube oil application and selection and bearing protector seals. Information on synthesized hydrocarbons and oil mist lubrication is thoroughly revised. It addresses the full scope of industrial lubricants, including general purpose oils, hydraulic fluids, food-grade and environmentally friendly lubricants, synthetic lubricants, greases, pastes, waxes and tribosystems. Detailed coverage is provided on lubrication strategies for electric motor bearings, gear lubrication, compressors and gas engines, and steam and gas turbines. Other topics include proper lubricant handling and storage, as well as effective industrial plant oil analysis practices.

Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. You’ll gain a clearer understanding of the "why" of relevant industrial lubrication practices, and, importantly, how these practices will facilitate optimized results. Lubricant applications covered include bearings and machine elements in earthbound electric motors, process pumps, gas compressors, gas and steam turbines, as well as many other machine types. An examination of the most advantageous ways to procure lubricants, to understand contaminant filtration, and to implement cost-justified means of lubricant storage is presented. Also provided are expert tips on lubricant handling techniques, procedural setups, how and when to perform oil analyses, critical maintenance practices, equipment reliability issues, and more.

Completely revised, this new edition includes the latest material on oil analysis, the energy conservation aspects of lube oil application and selection and bearing protector seals. Information on synthesized hydrocarbons and oil mist lubrication is thoroughly revised. It addresses the full scope of industrial lubricants, including general purpose oils, hydraulic fluids, food-grade and environmentally friendly lubricants, synthetic lubricants, greases, pastes, waxes and tribosystems. Detailed coverage is provided on lubrication strategies for electric motor bearings, gear lubrication, compressors and gas engines, and steam and gas turbines. Other topics include proper lubricant handling and storage, as well as effective industrial plant oil analysis practices.

A-Z Guide for Maximum Cost Reduction and Increased Equipment Reliability To remain globally competitive, today’s manufacturing operations have greatly improved, but there is one last link in the advancement evolution. The reliability of manufacturing equipment must be improved in order to maximize the productive life of the equipment, eliminate unscheduled shut downs, and reduce operating costs. These are key components to maintaining a smooth work flow and a competitive edge. Written by peer-recognized industry experts, Lubrication and Maintenance of Industrial Machinery: Best Practices and Reliability provides the necessary tools for maintenance professionals who are responsible for the overall operational functions. With chapters culled from the second edition of the Handbook of Lubrication and Tribology, Volume 1 and a new introductory chapter, this more specialized and focused work supplies critical lubrication information that can be used on a daily basis to achieve greater machine reliability. Incorporating lean methods, this resource can be used by everyone involved in the production process, from supervisors to floor personnel. Recommended for STLE’s Certified Lubrication Specialist® Certification In addition to lubrication program development and scheduling, this volume also covers critical elements of the reliability equation, such as: Deterioration detection and measurement Lubrication cleanliness and contamination control Environmental implications of various lubricants Energy conservation Storage and handling Recycling of used oils This book fills a niche by specifically and comprehensively focusing on lubrication as part of the overall maintenance program. Under the editorial guidance of two of the most respected names in the field, this seminal work is destined to become an industry standard.

The author provides guidance to lubrication practice in industry, with the emphasis on practical application. He covers the appropriate selection of lubricants for a wide range of uses and the factors that determine their suitability. Topics include: basic principles of lubrication; selection of lubricating oils; oil supply and systems, oil changing, and conservation; greases and anti-seizes; dry bearings, solid lubrication, and gas bearings; sealing; lubricant testing, specification, monitoring, handling and storage; health and safety.

Careful selection of the right lubricant(s) is required to keep a machine running smoothly. Lubrication Fundamentals, Third Edition, Revised and Expanded describes the need and design for the many specialized oils and greases used to lubricate machine elements and builds on the tribology and lubrication basics discussed in previous editions. Utilizing knowledge from leading experts in the field, the third edition covers new lubrication requirements, crude oil composition and selection, base stock manufacture, lubricant formulation and evaluation, machinery and lubrication fundamentals, and environmental stewardship. The book combines lubrication theory with practical knowledge, and provides many useful illustrations to highlight key industrial, commercial, marine, aviation, and automotive lubricant applications and concepts. All previous edition chapters have been updated to include new technologies, applications, and specifications that have been introduced in the past 15 years. What’s New in the Third Edition: Adds three new chapters on the growing renewable energy application of wind turbines, the impact of lubricants on energy efficiency, and best practice guidelines on establishing an in-service lubricant analysis program Updates API, SAE, and ACEA engine oil specifications, descriptions of new engine oil tests, impact of engine and fuel technology trends on engine oil Includes the latest environmental lubricant tests, definitions, and labelling programs Compiles expert information from ExxonMobil publications and the foremost international equipment builders and industry associations Covers key influences impacting lubricant formulations and technology Offers data on global energy demand and interesting statistics such as the worldwide population of nuclear reactors, wind turbines, and output of hydraulic turbines Presents new sections on the history of synthetic lubricants and hazardous chemical labeling for lubricants Whether used as a training guide for industry novices, a textbook for students to understand lubrication principles, or a technical reference for experienced lubrication and tribology professionals, Lubrication Fundamentals, Third Edition, Revised and Expanded is a "must read" for maintenance professionals, lubricant formulators and marketers, chemists, and lubrication, surface, chemical, mechanical, and automotive engineers.