Machinery Lubrication And Reliability

While it is mostly "behind the scenes," lubrication is used wherever you look--in all types of machines, vehicles, and aircrafts. Its usefulness is everywhere, in every industry, from all types of manufacturing, power, health, petrochemicals, food, paper, and metallurgy to small industries and agriculture. Lubrication is absolutely essential to the world. There is an undeniable link between maintenance strategy and lubrication reliability. Depending on the industry, maintenance costs can represent between 15-60% of the cost of goods produced. Therefore, the reliability of plant and equipment has a significant impact on the profits of any organization. Unfortunately, most problems related to machinery in plants are lubrication-related. To get maximum benefit from advanced maintenance strategies, an understanding of equipment lubrication is a must. That's why this work is invaluable. Machinery Lubrication and Reliability contains everything a maintenance, plant, or industrial professional needs to know about lubrication theory, with vital information on all the critical equipment lubrication requirements. It illustrates how to improve reliability, maximize equipment life, eliminate unscheduled shut downs, and reduce operating costs. Rounding out this amazing package are questions and answers for those looking to obtain their ICML certifications. An affiliated web site (www.machinerylubricationreliability.com) contains additional questions for exam takers looking for extra practice. Features The only book that covers all the topics for the ICML certification course. Includes the industry standard API-614 throughout. Contains practice questions for the ICML exam at the end of each chapter, along with additional ones on the affiliated website.

This handbook helps engineers in industry with the operation and maintenance of machinery. It provides the information that these engineers need in a form that is instantly accessible and easy to read. The manufacturers of machinery give guidelines on the operation, lubrication and maintenance required for their particular equipment. There are however many different machines in an industrial plant or service organisation, often supplied by many different manufacturers, and there is a need to select as many similar lubricants as possible and to use related machine techniques. This book bridges the gap which exists between the available data on the various machines by providing overall guidance on how to co-ordinate the recommendations of the various equipment makers. The book is structured in a number of sections that will make it easier to use, and to bring together related topics so that when a reader is focusing on a particular problem they can also refer to related material that is also likely to be of interest. THE handbook for an industrial audience consisting of plant engineers and maintenance managers. It describes the essential theory and practice relating to matters of lubrication and reliability. Unique layout and presentation of information makes this one of the best practical reference books available.

A-Z Guide for Maximum Cost Reduction and Increased Equipment Reliability To remain globally competitive, today’s manufacturing operations have greatly improved, but there is one last link in the advancement evolution. The reliability of manufacturing equipment must be improved in order to maximize the productive life of the equipment, eliminate unscheduled shut downs, and reduce operating costs. These are key components to maintaining a smooth work flow and a competitive edge. Written by peer-recognized industry experts, Lubrication and Maintenance of Industrial Machinery: Best Practices and Reliability provides the necessary tools for maintenance professionals who are responsible for the overall operational functions. With chapters culled from the second edition of the Handbook of Lubrication and Tribology, Volume 1 and a new introductory chapter, this more specialized and focused work supplies critical lubrication information that can be used on a daily basis to achieve greater machine reliability. Incorporating lean methods, this resource can be used by everyone involved in the production process, from supervisors to floor personnel. Recommended for STLE’s Certified Lubrication Specialist® Certification In addition to lubrication program development and scheduling, this volume also covers critical elements of the reliability equation, such as: Deterioration detection and measurement Lubrication cleanliness and contamination control Environmental implications of various lubricants Energy conservation Storage and handling Recycling of used oils This book fills a niche by specifically and comprehensively focusing on lubrication as part of the overall maintenance program. Under the editorial guidance of two of the most respected names in the field, this seminal work is destined to become an industry standard.

The laboratory examination of a lubricant's characteristics, suspended impurities, and wear debris is known as oil analysis (OA). OA is carried out as part of regular predictive maintenance to deliver precise and useful data on lubricant and machine condition. Trends can be found by following the findings of oil analysis samples over the course of a certain machine. These trends can help avoid expensive repairs. Tribology is the study of wear in machinery. Tribologists frequently perform or interpret results from oil analyses. Oil analysis is a long-term program that, where relevant, can eventually be more predictive than any of the other technologies. It can take years for a plant's oil program to reach this level of sophistication and effectiveness. This book includes what all practitioners need to know to build an oil analysis program for their machine inspection. This book includes three real case studies and numerous industrial examples to improve machine reliability and enhance the condition monitoring program.

ICML 55.2 is part of a series of standards documents that represent the ICML 55® International Lubrication Standard. ICML 55.2 is designed to take an in-depth look at the twelve Lubrication Management Plans/Auditable Elements outlined in ICML 55.1, to illustrate the value of each element (the Why?), and provide the reader with many "how to" examples. Included are many punch lists of typical requirements an auditor would look for to prove compliance readiness for certification purposes. Even if certification is not the goal, ICML 55.2 can be used as a practical "blueprint" manual for implementing a best practice lubrication management program, as well as a reference and study guide for many of the individual certifications offered by the ICML. ICML 55.2 is intended for use in association with ICML 55.0, Optimized Lubrication of Mechanical Physical Assets Overview, ICML 55.1, Requirements for the Optimized Lubrication of Mechanical Physical Assets, and ICML 55.3, Auditors’ Standard Practice and Policies Manual.