Machining And Machine Tools

This book is the third in the Woodhead Publishing Reviews: Mechanical Engineering Series, and includes high quality articles (full research articles, review articles and case studies) with a special emphasis on research and development in machining and machine-tools. Machining and machine tools is an important subject with application in several industries. Parts manufactured by other processes often require further operations before the product is ready for application. Traditional machining is the broad term used to describe removal of material from a work piece, and covers chip formation operations including: turning, milling, drilling and grinding. Recently the industrial utilization of non-traditional machining processes such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining) has increased. The performance characteristics of machine tools and the significant development of existing and new processes, and machines, are considered. Nowadays, in Europe, USA, Japan and countries with emerging economies machine tools is a sector with great technological evolution. Includes high quality articles (full research articles, review articles and cases studies) with a special emphasis on research and development in machining and machine-tools Considers the performance characteristics of machine tools and the significant development of existing and new processes and machines Contains subject matter which is significant for many important centres of research and universities worldwide

This book provides readers with the fundamental, analytical, and quantitative knowledge of machining process planning and optimization based on advanced and practical understanding of machinery, mechanics, accuracy, dynamics, monitoring techniques, and control strategies that they need to understanding machining and machine tools. It is written for first-year graduate students in mechanical engineering, and is also appropriate for use as a reference book by practicing engineers. It covers topics such as single and multiple point cutting processes; grinding processes; machine tool components, accuracy, and metrology; shear stress in cutting, cutting temperature and thermal analysis, and machine tool chatter. The second section of the book is devoted to “Non-Traditional Machining,” where readers can find chapters on electrical discharge machining, electrochemical machining, laser and electron beam machining, and biomedical machining. Examples of realistic problems that engineers are likely to face in the field are included, along with solutions and explanations that foster a didactic learning experience.

Machine tools are the main production factor for many industrial applications in many important sectors. Recent developments in new motion devices and numerical control have lead to considerable technological improvements in machine tools. The use of five-axis machining centers has also spread, resulting in reductions in set-up and lead times. As a consequence, feed rates, cutting speed and chip section increased, whilst accuracy and precision have improved as well. Additionally, new cutting tools have been developed, combining tough substrates, optimal geometries and wear resistant coatings. “Machine Tools for High Performance Machining” describes in depth several aspects of machine structures, machine elements and control, and application. The basics, models and functions of each aspect are explained by experts from both academia and industry. Postgraduates, researchers and end users will all find this book an essential reference.

Reflecting changes in machining practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes the economics of machining processes and design for machining. This edition includes new material on super-hard cutting tool materials, tool geometries, and surface coatings. It describes recent developments in high-speed machining, hard machining, and cutting fluid applications such as dry and minimum-quantity lubrication machining. It also presents analytical methods that outline the limitations of various approaches. This edition features expanded information on tool geometries for chip breaking and control as well as improvements in cost modeling of machining processes.

Fundamentals of Machining and Machine Tools deals with analytical modeling techniques of machining processes, modern cutting tool materials and their effects on the economics of machining. The book thoroughly illustrates the causes of various phenomena and their effects on machining practice. It includes description of machining processes outlining the merits and de-merits of various modeling approaches. Spread in 22 chapters, the book is broadly divided in four sections: 1. Machining Processes 2. Cutting Tools 3. Machine Tools 4. Automation Data on cutting parameters for machining operations and main characteristics of machine tools have been separately provided in Annexures. In addition to exhaustive theory, a number of numerical examples have been solved and arranged in various chapters. Question bank has been given at the end of every chapter. The book is a must for anyone involved in metal cutting, machining, machine tool technology, machining applications, and manufacturing processes

Offering complete coverage of the technologies, machine tools, and operations of a wide range of machining processes, Machining Technology presents the essential principles of machining and then examines traditional and nontraditional machining methods. Available for the first time in one easy-to-use resource, the book elucidates the fundame

Market_Desc: Primary MarketMechanical Engineering students. UG students of the allied disciplines like Manufacturing Engineering, Production Engineering, Industrial Engineering, Aero. Engg, Automobile Engg, Manuf. Sc. & Engg. Students in PG and Dual Degree.Secondary MarketStudents and young professionals trying for AMIE certificate from the Institution of Engineers where also machining and machine tools is a compulsory subject for the Mechanical Engineering stream. The candidates preparing for the competitive examinations like IES, IRSE, IFS, etc. will also be benefited by this book. Special Features: · Comprehensive coverage from basic to advanced topics· Lucid and simple-to-understand style of explanation· Key concepts are driven home with apt examples and solved problems· Visual recall is enhanced by the clear artwork accompanying all the concepts· Solved and unsolved problems are included to inculcate problem-solving abilities in the reader· This book has been pedagogically enriched with: ü 600 line diagrams and photographs of all types of machine tools and instruments used in manufacturing processesü 100+ solved problems and examplesü 120+ unsolved problemsü 430+ objective type questions, with special focus on competitive examsü Nearly 600 review questions (long and short answer) covering all topics for university examsCD Companion:· Answers to multiple-choice questions· Chapters wise References· Bibliography · Two Model Question Papers About The Book: Machining and machine tools is a text targeted towards the students and teachers for the undergraduate Manufacturing Processes course in the Mechanical Engineering discipline. Post graduate students in the production and manufacturing streams will also find this book a good reference.This book brings a holistic approach to the understanding of machine tools and manufacturing processes, giving equal emphasis to historical background and chronological development, and to modern developments in manufacturing and contemporary machining processes. With the help of lucid explanations coupled with striking examples and accompanying visual aids, the book begins from the very basics and gradually builds reader understanding up to the advanced topics in this field.This is also a handy text for practising professionals as it contains all the relevant tables, data and figures, and can act as a quick reference.

In the more than 15 years since the second edition of Fundamentals of Machining and Machine Tools was published, the industry has seen many changes. Students must keep up with developments in analytical modeling of machining processes, modern cutting tool materials, and how these changes affect the economics of machining. With coverage reflecting state-of-the-art industry practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes underlying concepts, analytical methods, and economic considerations, requiring only basic mathematics and physics. This book thoroughly illustrates the causes of various phenomena and their effects on machining practice. The authors include several descriptions of modern analytical methods, outlining the strengths and weaknesses of the various modeling approaches. What's New in the Third Edition? Recent advances in super-hard cutting tool materials, tool geometries, and surface coatings Advances in high-speed machining and hard machining New trends in cutting fluid applications, including dry and minimum-quantity lubrication machining New developments in tool geometries for chip breaking and chip control Improvements in cost modeling of machining processes, including application to grinding processes Supplying abundant examples, illustrations, and homework problems, Fundamentals of Machining and Machine Tools, Third Edition is an ideal textbook for senior undergraduate and graduate students studying metal cutting, machining, machine tool technology, machining applications, and manufacturing processes.