Major Process Equipment Maintenance And Repair

This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps and explains how and why they continue to fail. More new information focuses on maintenance for aircraft derivative gas turbines. This revised edition gives special attention throughout to maintenance and repair procedures needed to ensure efficiency, performance, and long life.

The names Bloch and Geitner are synonymous with machinery maintenance and reliability for process plants. They save companies like Dow and Equilon millions of dollars a year by extending the life of rotating machinery in their plants. Extending the life of existing machinery is the name of the game in the process industries, not designing new machinery. This series by Bloch and Geitner was the first and is still the best, most comprehensive source for doing just that. This classic text on reliability has been revised to include all new material on risk management, pre-grouted bases, laser alignment, cartridge seals maintenance, and many other topics which have undergone many developments since the last revision. Helps engineers save their companies hundreds of thousands of dollars a year by reducing machinery downtime Now in its third edition, with a twenty-year history of success Details the money-saving techniques used by many of the world's leading companies, including Exxon, DuPont, Dow, and dozens of others

Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.

The authors describe a risk-based approach to commissioning and start-up of process machinery. Techniques are provided to quantify the safety risks and risks associated with machinery failure and estimated impact on start-up schedules. Examples of defining and quantifying the risks, based on the extent of the commissioning effort as a function of criticality of the machinery are offered. Also included are numerous, directly applicable checklists.

This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

This glossary with more than 1,000 terms and definitions provides a common ground for effective communication. It is an essential reference for all reliability professionals, process engineers, plant operators, and repair and maintenance personnel. When unclear communication occurs in the process industry, the problems that result can be expensive - costly downtime and equipment failure. Here's where the Glossary of Reliability and Maintenance Terms can eliminate much of this frustration and cost. Now, you, your staff, vendors, contract employees, and consultants can quickly refer to this glossary's more than 1,000 terms and definitions. This helpful dictionary provides a common ground for effective communication. It is an essential reference for all reliability professionals, process engineers, plant operators, and repair and maintenance personnel.

Energy and sustainability are critical factors for economic development, and this comprehensive reference provides a detailed overview and fundamental analysis of sustainability issues associated with the aluminum industry. This publication brings together articles on the concepts and application of life-cycle assessments that benchmark aluminum-industry efforts towards sustainable development. Chapters provide energy-use data for primary and secondary aluminum production and processing along with future energy saving opportunities in aluminum processing. Life-cycle assessments provide basic, factual, information on the modeling of material flow in the industry, its products, and most importantly energy savings involved with recycling. Coverage includes various scrap sorting technologies and the positive impact of lightweight aluminum in transportation and infrastructure.